Ford F-150 - 1997-2003 :: 2000 - Replaced Booster / Master Cylinder / All Calipers Still Spongy Brake Pedal?


Oct 25, 2012

I have replaced booster, master cylinder, all four callipers, and bled the brake system a number of times on my 2000 F-150 4x4. and still the pedal is wicked spongy, is there some other problem?

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Ford F-150 - 1997-2003 :: Spongy Brake Pedal?

I just finished replacing pads, calipers, rotors, wheel cylinders & brake drum hardware on my truck along with flushing the brake fluid. The brakes work but the pedal goes almost to the floor. While bleeding them some air did come out as expected. But a couple times the master cylinder reservoir got very low on fluid. The workshop manual talks about bleeding the MC but are special fittings needed for that?

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Ford Super Duty (1999-2016) :: 2001 - No Brakes After Replacement Of Brake Booster And Master Cylinder?

A few years ago I (for him) replaced all 4 calipers, rotors, pads, etc....things were good. Just recently he replaced his Brake Booster and Master Cylinder (not sure what led to this), but long story short everything is back together and he doesn't have brakes.

My GUESS is that the system needs a good flush, new fluid, etc....

My problem is I'm unsure how to bleed the ABS system. A few google searched indicate I need a scan tool, but is there another way? Can I jump something.

So my question, how do I completely bleed the brake system on this truck?

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Ford F-150 (2009-2014) :: Low Brake Fluid Dash Lamp Illuminated / Blown Master Cylinder Booster Assembly

Just wanted to report another F150 with the blown master cylinder problem and had a few questions regarding the issue. Its a 2014 Screw EcoBoost with about 12500 miles located in Michigan.

I was driving last Friday (6/19) when the low brake fluid dash lamp illuminated. I made it to my final destination, when I began to back into a parking spot the brake pedal dropped to a position about an inch off the floor. Parked the truck and popped the hood to find almost all of the fluid gone. Only having fluid in the rear axle reservoir of the brake circuit. Pulled the vacuum sensor and the booster is filled with fluid..

Called Ford, had it towed to the dealer and its been sitting there ever since.... They have no loaners and have not even looked at it yet. I'm going to assume no parts are in stock just like all of the other threads I have read on here about this issue.

A few questions I have for those of you who have had this problem or have knowledge about it.

1. How long did it take for your truck to be repaired?

2. When the master cylinder seal leaks all of the fluid into the booster and the booster is pulling engine vacuum; does this mean that brake fluid is then pulled into the crankcase of the engine?

Really looking to get my truck back soon cause I love driving it! But the '74 F250 will have to do for now ....

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Ford F-150 - 1997-2003 :: Brake Bleeding After Putting In A New Master Cylinder?

...Is there anything special that needs to be done for brake bleeding after putting in a new master cylinder? I decided today to flush my system with my vacuum bleeder and now my pedal slowly falls to the floor at a light...No problems in a panic stop or otherwise, just falls to the floor slowly when braking...no leaks, so I'm assuming a master cylinder is an order....

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Ford F-150 - 1997-2003 :: 2002 - Brake Light On After Changing Master Cylinder?

ll, I changed out the master cylinder on my 2002 F-150, disk brakes front and back w/ ABS. Bleed all the air out and bench bleed the master cylinder. I have good pedal but the brake light will not go out.

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Ford F-150 - 1997-2003 :: Winded Brake Lines From Master Cylinder To Front Splitter Block?

What kind of brake line is it and if is replicable with regular brake line? I'm just replacing long line between front and back splitter block and just would like to know what is it. What is purpose of that braiding (?) at front brake lines and why they wind down instead of going straight. Part of that long line is braided too, part that go across frame.

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Ford F-150 - 1997-2003 :: Cruise Switch On Brake Master Cylinder Is Bad And Causing Cruise To Not Work

The cruise switch on my brake master cylinder is bad and causing the cruise to not work. I have it bypassed with a jumper wire and it works fine. is there any reason not to do this?

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Ford Brakes/Suspension :: 1987 - Brake Pedal Slowly Going To The Floor - Master Cylinder?

1987 F-350 460 Auto Trans. Brake Pedal slowly going to the floor. Stopped at a red light yesterday on a slight down hill and I noticed the brake pedal slowly going to the floor. I had to put the truck in Park to avoid bumping into the car in front of me. I checked brake fluid level and still at the full level, check rims for brake fluid leak from brake cylinder, none. Could my master cyclinder need rebuilding or is my vacume diaphragm going. Not sure thats what its called.

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Silverado :: 2000 - Brake Pedal Spongy And Has Very Little Pressure

I have a 2000 Silverado 1500 replaced calipers, master cylinder, and ABS Pump/Modulator. Bled all four calipers. Brake pedal spongy and has very little pressure and travels all the way to the floor. What am I missing here?

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Ford Brakes/Suspension :: 2001 F350 - Brake Pedal Go To Floor As Pressure Is Applied - Bad Master Cylinder?

2001 F-350 / 7.3L / 147K ... What are some symptoms of the master cylinder going out? And is there a such thing as a rebuild kit anymore? The pedal has been getting spongier & spongier over the past months. Truck still stops O.K. but you have to brake earlier than I used to. Pedal can go almost to the floor. Pedal continues to go to floor as pressure is applied. Does not go to floor though.

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Ford F-150 - 1997-2003 :: Brake Booster Going Bad?

My 97 F-150 (4.6 L) has developed what sounds like a vacuum leak under the driver's side dash somewhere above the pedals. I can't see anything obvious. It changes sound with various positions of the brake pedal, and I can make it stop with hard acceleration for a few seconds. The brake pedal feels the same. I'm assuming the problem is probably my brake booster, right? Or should I be looking elsewhere? If so, how hard is it to replace?

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Ford F-150 - 1997-2003 :: Sticking Front Brake Calipers

I have a 99 150 4 wheel drive..5.4 ..auto...110.000 mile.....notice when driving in town in hot weather....when you are on and off the brake petal a lot....stop and go..etc.....the truck starts to hop or bounce....some....I got out ..and notice the right or passenger side front brake seems a lot hotter than the drivers side......but ...when it does that....the steering wheel doesn't pull to one side...when changing pads before ..notice no one side worse for ware than other...thinking it must be sticking brake calipers....they don't do this say on interstate driving even when on and off the petal some...

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Ford 7.3L Power Stroke (1999-2003) :: Removing Brake Master Cylinder?

I tried to replace my brake master cylinder today but wasn't able to because of a plug

It's the black plug on the drivers side, the connector is upside down so I can't see how to unplug it I tried for an hour then got too frustrated I had to come inside

My Haynes manual says "unplug" obviously

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Volvo :: Replaced The Brakes But Pedal Still Spongy

My 89 240 is a project car so I am just fixing everything up as new until it's all done.

Replaced the Brake Booster with a fully reconditioned one, a new master cylinder, full pressure bleed, new pads. Now I have fantastic brakes but they feel super spongy still . As an example, I make an emergency stop to check if they are ok and after stopping just fine , the pedal still wants to go down further. I have checked all the flexible lines for ballooning and they are ok .

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Lexus GX 2004-09 :: 2003 GX470 Brake Master Cylinder Leakage

Just purchased a 2003 GX470 with 160k and after the low brake fluid light came on I noticed the master cylinder had a leak. After removing the cover it appears the fluid has leaked for quite some time as the paint has started pealing from the frame. The brakes however appear to be working correctly. Upon purchase the front calipers were seized and I replaced both front calipers.

After having someone depress the brake pedal while I watched, the fluid leaks from the end of the master cylinder each time pedal is pressed in.

After doing some research it appears there is a rebuild kit for the master cylinder.

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Ford Ranger / B-Series :: Shifting Hard / Clutch Won't Disengage At All After Master Cylinder Replaced

My Ranger had been shifting hard for quite awhile. I recently opted to go ahead and replace the clutch, throwout bearing, had the flywheel turned and replaced the pressure plate.

This just seemed to make the problem slightly worse. I thought it was possible that my master cylinder needed to be replaced (the slave was replaced two years ago and didn't appear to be leaking when I had the tranny off). I replaced the master cylinder and now the clutch won't disengage at all. I've spent several days trying different things to bleed the clutch, and I just can't get it to bleed. I took it back off and bench bled it, then put it back on and bled through the whole system. This isn't working. I've tried numerous suggestions-jacking up the back end of the truck, jacking up the drivers side of the truck, I even bought a vaccuum bleeder and used it for 2 hours just having an assistant fill up the reservoir while I sucked fluid out the bleeder valve. The best I could ever get was some resistance on the pedal, but not enough to push the disc away from the flywheel.

I took the pickup to Ford, they said they bled it and charged me 90 bucks and still couldn't get the clutch to release

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Elantra XD (2001-06) :: 2003 - Brake Fluid Leak Coming From A Part Near Master Cylinder

I recently noticed that my brake fluid was leaking in my 2003 Hyundai Elantra and upon further inspection I found the leak was coming from a part near the master cylinder. I looked online and couldn't figure out if this part was part of the master cylinder or brake line or a part all on its own. I tried tightening it but It still leaks some. I read a similar post online and that it could just be that the washer needs replaced but I just wanted to check on here to see what the part is called and if I should just replace the whole thing. I included photos as well.

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Ford 6.7L Power Stroke Diesel :: 2014 - Brakes Squeaking - Replaced Brake Pads And Calipers?

We had approximately 7000 miles on our 2014 250 when we first heard our squeaking when we applied the brakes. This happened after we had been driving a while. Took it to the dealer to see what was causing the noise. They found out it was the front brakes. They removed both front wheels to find the inner pads wearing at an angle and the caliper piston boots partly melted in middle. They ended up replacing the brake pads and calipers with new and machined rotors.

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Ford F-150 - 1997-2003 :: Cylinder 2 Misfire / Replaced COP And Now Stuttering Start

I have a 2003 f150 that has a history of misfiring on one side. It started with a misfire on #1, then #4, and finally #2. I replaced all 8 plugs last year and each COP as it gave the misfire code over the course of the last 3 years. My latest run in was with #2, and I replaced the COP today and took it for a test drive. It was running pretty rough at idle, which I assumed was from disconnecting the battery, but then the stuttering started but it felt a little different than the standard misfire that usually didnt pop up until 40-50mph.

This stutter was more constant, and it also let up when I would coast. I only took it for a 4-6mile test drive and toward the end, the "Service Engine Soon" light started blinking and then went off by the time I got home. I parked it and noticed quite a lot of crackling noises that seemed more than normal, but it was a hot day and I was pissed that I didnt fix it so I cant say for certain if it was out of the norm or not, but it seemed louder and more frequent. Then I got to worrying about my cats going bad.

So, my questions are:
Could I have done something wrong when changing the COP?
What can the flashing "Service Engine Soon" light mean? Ive only seen a solid one before.
Should I be worried about the cat going bad since all the issues have been on that one side?
What should I do next?

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Passat (B5) :: How To Take Off Booster From Brake Pedal

I'm taking out the brake booster and i need to know how to take off the booster from the brake pedal...

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