Bonneville :: 1991 AC Compressor Engaging But Not Outputting Cold Air


Jun 7, 2010

I have a 1991 Bonne LE with 150,000 miles. Have had GREAT luck with this car but realize it is getting high miles. I recently drove it about 250 mile trip and the A/C worked perfectly staying nice and cold. The next time I drove it, when I turned the A/C on, it got cold after about 5-10 seconds and then it was like you turned only the blower on with no A/C. It does the same thing every time I turn the A/C on, gets cold fast, then just neutral temp with no cold air.

I checked the compressor switch and it is working fine, and the compressor is engaging and staying engaged, but not outputting cold air except for the first 10 seconds or so. I do believe the temperature door inside the dash is opening properly. What I might check myself before taking the car in for A/C service? I am capable of replacing the compressor & seals myself but would have to have someone discharge the system and then recharge it afterwards.

The car is a rebuilder that I bought about 10 years ago. The fellow (very trustworthy) who rebuilt it replaced all the A/C o-ring seals when I bought it and made sure the system was fully charged. It has worked perfectly this whole time. He also gave me the a/c compressor and other parts from the parts car that was used to rebuild this one.

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Ok here is the issue, my girlfriend owns a MK4 '99 Jetta. Through the search I was able to figure out why she is having so many issues with her door locks and how they can be fixed on the cheap..thats awesome. But here is the problem. She was driving down the road the other day, A/C working...then suddenly it stopped blowing cold. Fan is still working, just blows hot air. She said it started blowing warm suddenly and hasnt been getting warmer through out the past days or anything.

With the hood popped and the a/c on, you can see that the compressor isnt engaging. The car makes a noise like its engaging the compressor, but nothing is happening that I can see visually. Seems as if the compressor is not getting the signal to engage. It sounds like its trying to make the compressor kick on about every 5 seconds or so. Basically that initial clicking sound that your hear RIGHT before the compressor comes on when its working normally.

We have checked the fuses and no luck with those, all look good. Seems like its an electrical issue to me. What this may be? Bad pressure switch? Low pressure in the system? I know the car has had the compressor replaced before...and the clutch seems to spin freely when the car is off.

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A sudden new noise heard from under the hood of my car!I have determined The noise is definitely coming from the AC compressor. I can hear it when I lift the hood. The noise stops when the AC is turned off and starts when the AC switch is activated. I'm not certain if it is a bearing or one of the pistons inside? Interesting is that there are moments that when the A/C is turned on, all is well, no noise and their is refrigerated air coming from the vents inside. But a mile or so down the road, the noise starts.

Also, once the noise starts, there is a tremendous load on the gas engine and the car has great difficulty getting to 35 mph. The engine is a V6. the car is a SE model. There are Few bells and whistles. There is 200,000+ miles on the car. I don't think it is a low freon issue, for is there not a built in safety that keeps the A/C clutch from engaging if freon ( or 134A in my case) is low? and when the unit does work, there is plenty of cold air. I don't think it is low oil in the compressor, as that would indicate a leak in the system , would it not?

Could I or am I , be looking at replacing the compressor?Which will mean having to suck down the system, correct? and anything else I have not thought of that will be involved?

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does the security relay switch control anything other than the starter engaging.

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Things I have checked: Compressor rotates smoothly by hand. No blown fuses or bad relays (checked them all with meter). No results when jumpering the Hi/low press switches. Tried charging the system and the gage I got with the can goes to 80# and it maxed out. For the air gap on the clutch/shim idea, I tried pushing in on the clutch while it was running with a long extension to see if I could get it to engage, no luck

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