Ford 6.0L Power Stroke Diesel :: 2004 F250 V8 - Hard Start / Rough Idle / Shaking - No Power When Cold


Feb 11, 2016

I'm new to diesels. I just bought a 2004 F250 with the 6.0 V8. I have the high and low circuit, contribution codes on cylinders 4 and 8. I've only had the truck for a few days but I've been reading a ton. The symptoms are hard start, rough idle/shaking, no power when cold. When it heats up and I'm over 2000 RPM it seems to be just fine. Even when hot and below 2000 RPM it does ok. I've check the FICM. It reads 48V with key on and 48V running. My plan is to do the following:

Change the Fuel Filters
Change the oil filter
Change Air Filter
Change oil with 5-W30 synth and I have both Hot Shot/Rev-X

If that doesn't work, I'll replace the two injectors. How does that sound.

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Ford 6.0L Power Stroke Diesel :: 2006 F250 - Rough Start And Idle When Engine Cold

Truck has been doing this and now getting worse. 06 f250 6.0 147,000 miles. Runs like crap when you first start and truck has trouble shifting when I first take off in the mornings until it warms up then it idles fine and runs like a champ no problem shifting. Not in a cold climate 40F at the least. Not trying to take it to the dealer and get raped. Been doing research some people say get the inductive heat flash, some say needs new injectors, some say could have a bad gasket on the injector idk. I'm trying trying to get it resolved....

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Ford 6.0L Power Stroke Diesel :: 2004 F250 - Glow Plug Fault - Hard To Start When Cold

I'm new to owning a diesel. I have a. 2004 f250 6.0. I gotta smog the truck this weekend but the check engine light is on. Fault is P0674. I've notice during the day it starts up fine but at nights, lately it's been low 40 outside it won't start. Where to start at.

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Ford 6.0L Power Stroke Diesel :: 2007 F250 Very Rough Idle When Cold

I have a 2007 F250 4X4 6.0 diesel. When first started it idles extremely rough to a point it sounds like a old gas engine missing. But after it warms up for about 15 minutes it runs and idles like a new truck. I'm thinking it's the injectors if so is this something I can change/clean .... It's 98* on a cool day , when "cold" I mean just started for many hours.

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Ford 6.0L Power Stroke Diesel :: 2004 F250 - Slight Miss / Rough Idle / Loss Of Power

I have a 2004 Ford F250 with 174,000 miles the truck has a slight miss a rough idle one hot or pulling I have 2 codes nut no light when I go into the ford oem feature in my scanner a PO 272 and a PO404 .. Where to start?

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Ford 7.3L Power Stroke (1999-2003) :: F250 Hard To Start / Rough Idle?

My 2003 7.3 f250 has trouble starting whenever the temperature is less than 65 degrees. If it is less than 50 degrees I have to plug it in for it to start. Once it starts it runs rough. I let it warm up and it still runs rough. Once I start down the road I'll get on it a bit and it takes off like something lets loose. It then runs geat for the rest of the day but does seem to still crank a little more than it should when I restart it through out the day.

The pickup has 152000k

List of repairs I have done to the truck:

-new gpr
-new glow plugs
-new uvch both sides
-new valve cover gaskets
-new blue cps
-new fuel filter
-new batteries everstart maxx 65n

The truck has an afe air intake, straight exhaust, and a super chips tuner set on mileage saving. It blows white smoke when first started but clears up pretty quick.

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Ford 6.0L Power Stroke Diesel :: 2003 - Hard To Start And Runs Rough When Cold

My '03 6.0 is hard to start and runs rough when cold. Not just cold outside temps, but engine not up to temp. Starts and runs like a champ once it's up to temp. It was doing this when I got it, but it's getting worse.

From what I've read the common culprits are:

1 - failed solder joints on FICM power supply board
2 - bad power supply side of the FICM
3 - updated flash needed for FICM
4 - injector stiction
5 - leaky O-rings at high pressure oil rail to injectors

I have read up on how to run the voltage test on the FICM with a multimeter.
Seems like I would have to go to a dealer to have the software version for the FICM checked.

I am 100% competent to do the tests and/or repairs myself, but since I recently moved in with my fiance in a condo and my tools are in storage, I will have to do it at a friend's house. That being the case, I want to know what all of the common things are that I may need to check for so I am prepared. So, I wanted to see if there were any other common causes of this issue.

I plan to test the FICM voltage and give FICMRepair.com some business if that's the problem. And if that's not the problem (or maybe even if it is) I will get the injector seal kits and replace all of the injector seals as well as disassembling and cleaning the spool valves in the solenoids. I will also change oil and fuel filters with Motorcraft parts and Rotella synthetic oil while I'm in there.

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Ford 6.0L Power Stroke Diesel :: Rough Idle That Accompanies The Cold Start

I have been debating if i should use seafoam engine treatment. My truck has been having issues with the first cold start of the day. I've noticed the rough idle that accompanies the cold start. I live in Denver so this truck sees alot of stop n go traffic. Will seafoam do anything about the dirty fuel injectors. They have to be replaced here soon but will adding seafoam solution buy me more time. If so, what are the steps on how to add. The can isn't very detailed on instructions and Internet isn't being useful. I have an 04 F250 Lariat Power Stroke 6.0L diesel

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Ford 6.0L Power Stroke Diesel :: Hard To Start When Cold / Smokes And Runs Rough Until Warms Up

I have an 03 F350 with the 6.0L. It has 210,000 miles on it and the injectors are beginning to be suspect. Its very hard to start when its cold, smokes and runs like crap untill it warms up.

I've found a set of injectors out of a 2005 truck with 8000 miles on them. The truck was overboosted and blew a head gasket.

Now finally to my question.....Can the overboost damage the injector? Would it be safe to buy these and install them or rebuild them before install or just leave them alone?

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Ford 6.0L Power Stroke Diesel :: 2004 - After Start Up Rough Idle And Power Lag?

Have a 2004 f250 that is having issues. Once the truck is started the idle goes from normal to loud almost sounds like its going to stall. A few weeks back the same happened when i was on a red light. It choked almost to where it was going to die. I accelerated when light turned green and would not move at all. I had to literally use full throttle to get out the road at about 5 mph. I pulled in to a gas station and fueled up as i had a quarter of diesel left and it stopped the rough idle and power starvation once i started the truck up again. It sees like this time its getting more persistent... FML AND THESE 6.0 problems

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Ford 6.0L Power Stroke Diesel :: Rough Idle At Startup And Shaking - Lag In Power And Vibrate On Highway

This morning I noticed when I started the truck had a rough idle shaking truck. The truck felt weak. Boost would go up but truck felt like it was in sand. While coasting on the highway at 50-55mph the truck not only lags in power but vibrates viciously until the overdrive kicks in that vibrations in cab and ssteering wheel go away.. What might be going on?

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Ford 6.0L Power Stroke Diesel :: 2005 / E350 Van - Rough Idle Stalls / Hard To Start

Rough idle I have had for little bit.Would stall out at idle or a stop, but fire right up? No one could figure it out with the stalling, but now its bad, started yesterday. Have white/blueish smoke sometimes, ( white smoke smells fuel) on restart after warmed when it dies, first time it took 25 mins to restart, now only takes 5 to 15 mins, when I step on it INCREDIBLE full power, fuel mileage gone to hell also since yesterday. Had full tank, now 1/2 tank.

No problems on cold start at all, no check light, 325,000 and never had this before.

Bad fuel?
ICP?
FICM?

Recent work, new turbo, ( turbo was original turbo installed when built) cooling line to waterpump, oil change, new fuel filters, front brakes and 2 new batteries.

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Ford 6.0L Power Stroke Diesel :: Rough Idle And Loping Upon Cold Start - P0488 Code

My '05 Excursion recently started having rough idle and some loping when started cold. It seems to run good and idles pretty good when it warms up. I'm also getting a P0488 code (EGR Throttle Control Circuit A Range/Performance). I do have a BPD EGR and I don't recall if that would throw a code alone? I'm taking a trip next week and want to get it straightened out. Does it sound like an EGR valve issue?

I also thought about a battery issue, I know that can cause weird problems. I have Duralast batteries and they always seem to fail at about 2-3 years. I took it in and they say it tested good but I'm not always sure with them. Long story, but when cranking for longer than normal, the cranking power would drop quite a bit. Checked battery and had some corrosion. Cleaned and upon further inspection, the positive post is a bit eroded at the base and sunken in. The voltage was about 12.35 after sitting all night, a couple of the cells were reading lower than the others (about 50%, other 75%) when checked specific gravity. I tested voltage after batteries had been in the truck overnight, then unhooked from truck when testing.

I also thought about a glow plug/harness issue. The truck cranks for awhile before starting, 5-6 seconds sometimes, but not all the time. It starts up pretty quickly when warm. That's been going on for some time. Anyway, I will try to get a video of the rough start after cools down.

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Ford 6.0L Power Stroke Diesel :: Rough Idle - Shaking At 1500 - 2000 Rpm?

I'm having a problem with my 6.0 back in September I started to notice a little miss with some black and white smock while accelerating so I took the truck to a power stroke specialist near my house to have it diagnosed they said my number 5 injector was starting to go bad so just this last week I finally got up enough money to get the injector changed I got the truck back yesterday from the mechanic. While driving I get a lot of shaking right around 1500 to 2000 rpms when I let off the accelerator it smooths out if I mash on it and keep the RPMs above 2000 it smooths out the truck still has a lot of power no check engine light has ever been on through this whole ordeal and there's a rough idle I guess the best way to describe the shacking would be if the truck was a standard shift and you were pulling a hill in to hi of a gear.

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Ford 6.0L Power Stroke Diesel :: 2007 F250 - Rough Idle And Dies / No Power

My truck died on the way home the other night. After pulling over it started right up but died three more times on the way home. Changed fuel filters, cps sensor which wasn't bad when tested, checked fuel pressure (60 psi), cleaned egr valve, fcim has 48 volts, batteries have 12 volts. Tried unplugging egr valve and icp sensor. Truck will start with icp unplugged . Ipr, stand pipes and dummy plugs were replaced last year when I purchased truck. Truck will run in park fine no issues idled normal, builds rpms and boost. Put it in drive when it gets warm rough idle and dies but starts right back up evertime. When truck doesn't die it has no power.

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Ford 7.3L Power Stroke (1999-2003) :: 2001 F250 Rough Idle / Shaking When Press Accelerator And RPM Go Above 2K

2001 f250 7.3L, 289,000 miles, changed the IPR and ICP, noticed the EBP tube was in two pieces. Would this cause the rough idle and shaking? IT started running rough and would die after a mile or two. Would have to wait 30 minutes before it would start again. That is when a buddy told me to change the IPR and ICP the ICP plug was covered in oil as well as the top of the ICP. So I changed the wiring plug as well. I originally cleaned and changed O-rings on IPR but then it wouldn't start, bought a new IPR and started but runs rough. I just started it with EBP tube removed and sensor unplugged. Idling rough when I press accelerator and RPM go above 2K it levels off pouring black smoke everywhere.

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Ford 6.0L Power Stroke Diesel :: 2004 - Rough Idle - No Power?

I recently bought a 2004 6.0 extended cab truck. It has 223,000 miles on it and has been running great. Bought it here in Arkansas where I live and recently drove it to Texas and back after having just put some Hot Shot oil treatment cleaner in it. I ran it the 1000 miles as it suggests. Just the other day as it was hitting the 1000 mile mark the truck started to lunge/runaway and stalled. I finally got it back home and started looking into the issue. Based on what it was doing, (lunging/running away, and at idle in park random burst of rpms and then dying after doing it a few times), I started to do some research. Most of the answers I found claimed it was the IPR valve. I found that the IPR valve is supposed to, as claimed by some, be pulled and inspected every 100,000 miles are so and if need be replaced or the rebuild kit gotten for it. So I decided to just replace it as well as the oil, oil filter and fuel filters.

When replacing the IPR valve I noticed that it was original and that its screen was missing. I didn't have any problem moving the little piston in the center of the shaft with a small bolt however that doesn't really mean that it isn't bad. I tried a magnet to see if the screen was still in there and nothing came out. I did not try using a camera as I do not currently have one, to look inside the port to see if I saw it. After replacing the IPR valve with a brand new one and changing the oil I started the truck. It seemed to be running a little ruff so I let it warm up. Not one minute later the exact same thing started happening, lunging/running away (random increase and decrease in rpms), so I called it a night. The next morning I decided to change the fuel filters. No that it matters the order in which I did it, but I changed the top end filter first and the the one on the frame with the dealer recommended OEM filters as was the case with the oil. I did find in the filter on the frame that there was a small amount of sand and clay soil looking matter in the filter. I did clean out the filter housing as well.

After replacing the filters I started the truck to warm it up. I noticed that it was still running a little ruff but no random, lunging/running away (random increase and decrease in rpms). However after five minutes it started coming back. I finished letting the truck warm up and took it for a drive. Got it up to between 7-80mph for about 15 miles to try and see if I could "blow out" whatever may be in the fuel if that was even an issue I do not know. The truck seemed to get more power and run a little more smoothly so I stopped at my buddies house not to far from where I was and let it idle. No issues other than a little ruff idle. After about 10min I took off towards home doing similar speeds. I noticed at a little over 2000rpms that the truck was shaking a little but so I dropped the speed down. When I got home not more than one min after idling the same issue, lunging/running away (random increase and decrease in rpms), started happening again.

At this point I took back to the interwebs and came across a post that said the ICP might be bad and does cause this issue, lunging/running away (random increase and decrease in rpms). However I also noticed that this is a huge debate as to whether or not the ICP can cause this. Ford master mechanics say no and other mechanics say yes and round and round it goes. I decided to do the simple test many recommended which was to simply unplug the ICP and see if anything changes. Things did change. No more lunging/running away (random increase and decrease in rpms). Not more than two minutes after plugging it back in, allowing the computer to account for it now, the lunging/running away (random increase and decrease in rpms) came back. In the middle of it doing this I unplugged it and that went away. So needless to say I replaced the ICP and voila the lunging/running away (random increase and decrease in rpms) is gone but the ruff idle is still there along with a slight loss of power.

To answer some questions:

1. The oil and water are not mixing so I am almost positive that the heads are fine

2. The intercooler couplings are leaking a bit. I have ordered the new ones and will replace them as soon as they come in. Can this cause the issue?

3. I am blowing no white or black smoke except for when the lunging/running away (random increase and decrease in rpms) issue was present and the truck almost died. It would knock occasionally when it almost died and would send a slight puff of black smoke which I assume is a low or high fuel issue from the truck trying to die

4. I have not had the no start issue at all

5. I did not see any debris in the oil during the oil change

6. I didn't do the air test on the ICP port as I do not have the adapter.

7. The only code I got on the IBD II port was when I unplugged the ICP which was to be expected

8. I found no damaged wires

I am at the point where I am wanting to take it to ford to have them run a diagnostic on it but am wondering if there is anything else I need to be looking for. Here are a few questions I have.

1. Does this sound like a bad injector? (When I bought the truck it would sound like a misfire or ruff idle condition was present for about 5-15 seconds and then it would smooth out with no issues. It would run a little ruff if you tried to take off without letting it warm up, which I did once or twice and low rpms, but when it warmed up no issues were present).

2. Could this be the HPOP?

3. Could this be the FCIM? (The previous owner had replaced the FCIM not to long ago with one from Ford I believe. Said it cost him something like $700)

4. Could this be something clogging the oil screen under the manifold?

My final question right now is do any of you know where or what brand OBD II reader or software I can get for a decent price that will tell me the voltage of each injector and FCIM is without me having to go to Ford to get it looked at.

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Ford 6.0L Power Stroke Diesel :: 2006 F250 Running Rough At Idle

I have a 2006 f250 with a 6.0 with sct livewire, arp studs&gaskets, oil cooler, blue spring mod, sinister egr cooler and it had been giving me some real troubles lately. Started off as a code for injector #8 so I replaced that and while I was in there I rebuilt the oil rail with new nipple cups and orings, replaced standpipe and dummy plug in that bay(also updated the arc fitting less than a year ago), new exhaust back pressure sensor tube because it was right plugged with carbon, and a new egr valve because that was right packed with carbon as well, all backed together and torqued to spec from the Haynes manual and the truck still sounds like its missing at an idle with some light smoke(just smells like unburnt fuel). From there I went to test the ficm which is also only a couple years old and it seems to stay at a constant 48v so at this point...

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Ford 6.0L Power Stroke Diesel :: 2005 F250 - Rough Time Starting When Cold

I have an 05 f250 6.0. We have started to reach 38 at night here in northern IL already. The trucks been having a rough time starting and it's not even that cold yet. Any recommendations on the truck that I can do to have easier starts. Sometimes cycling the glow plugs 4 5 6 7 times isn't enough to get her going. I plug it in most of the time on bitter days in the winter but sometimes I leave it parked where I cannot plug it in. The batteries seem just fine. I think one is a little weaker so I will get new batts.

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Ford 6.0L Power Stroke Diesel :: 2003 - Hard Cold Start?

2003 Excursiom 4x4 Limited

My first Diesel. Runs and drives great. Torque Pro app only showed coolant temp at 188. Would not show oil temp. Hard to cold start. New injectors. Has a programmer. He is asking 12K. It has 209K miles.

It belongs to a friend of mine and he rarely drives it. It stays under a cover most of the time.

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Ford 7.3L Power Stroke (1999-2003) :: Hard To Start / Smokes And Running Rough When Cold

I have a 01 7.3 crew cab dually and it's had cold start problems since i got it in 09.I have replaced everything i could think of including glow plugs gpr,harness and batteries. Any temp below 40 i have to plug it in . If i cycle it 3 or 4 times it will start but it smokes and runs ruff. My 00 7.3 excursion starts up down to about 10 degrees than i have to plug it in so i know dually is not right.

I have a afe intake,1.5 injectors, driven diesel rr, adrenilin pump,dp tune by gear head. Kinda at wits end don't mind plugging it in in dead of winter but now one night it's 30 next it's50 and i don't have to . Also have fully built trans by level 10 if it matters .I get battery light coming on every now and again. New alt about every year and a half.

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