Ford 6.0L Power Stroke Diesel :: Every Now And Then Fuel Gauge Will Go To E After New Head Gaskets


Mar 25, 2015

I just had headgaskets (oem) studs, egr delete,oil cooler done on my 06 plus water pump cause the gasket blew. I have a sct livewire hooked up monitoring everything and tonight i noticed that the eot and ect's were way off. fully warmed up and rolling 65 Anywhere from 40*-50* out it was eot-156 and ect-172. Degas bottle was at the normal level.

I am also having issues with the fuel gauge. Every now and then the gauge will go to E and the miles to E will display ---. Turn the truck off and back on it works again. I am half assuming its the plug on the sending unit or the sending unit itself.

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Ford 6.0L Power Stroke Diesel :: Head Gaskets Blown?

If you have a blown head gasket on a 6.0, after the gaskets were removed would you be able to tell where the gasket failed?

Since the gaskets are metal or multilayer metal in some cases would you be unable to tell where the gasket failed or would it always be visible?

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Ford 6.0L Power Stroke Diesel :: Did Head Gaskets Now Lights Won't Working?

I just pulled the cab and did headgaskets, studs. I put everything back together and when I turn the key, nothing, no lights, zero.

I've checked all connections and batteries are good, checked all fuses, where to start with this?

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Ford 6.0L Power Stroke Diesel :: ARP Studs And OEM Head Gaskets Failures

So I am just wrapping up getting my head gaskets done for the second time. Last time was 7 yrs ago. Truck now has 90K mi on it and I have had nothing but Matt's tunes on it since the head gaskets were done originally. I have only towed once and I put the 8K tow tune on for that trip.

ARP studs were used but heads were not decked then. OEM gaskets, done by Ford.

So a head gasket failures with ARP studs and doing everything else the FTE way?

New heads are decked and o-ringed. Planning to go a little more gentle with the tuning, but don't really want to. Driving it stock just sucks.

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Ford 6.0L Power Stroke Diesel :: Won't Start After Replacing Head Gaskets

Ran fine, did the head gaskets ,egr delete, oil cooler and 12mm dummy plugs. Primed the fuel system, oil pressure looks good on the guage , spins fine but doesn't seem to be making any attempt at starting . Gave it a shot of quick start and it never so much as kicked. Everything looks good, nothing leaking and nothing obvious. To top it off we are without power after Hurricane Mathew left his mark.

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Ford 6.0L Power Stroke Diesel :: 2006 - Cranks But No Start After Doing Head Gaskets

I have a 2006 6.0 that i did head gaskets on about a year ago. While I was in there I put some new pistons a valves in as well. I finished doing the job and it started and ran great just smoking a little bit. Test drove it a couple of times and still seemed great but still smoking. (white smoke) about a week went by with me driving the truck then one day driving to work I parked it then all of a sudden the truck shut off like some one hit the key and wouldn't restart after that. Either doesn't work i put a ficm in it before the head gaskets went out. new HPOP before head gaskets. I get oil pressure in the dash but it takes a long time to build up. cranks like a dream but doesn't even try to fire.

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Ford 6.0L Power Stroke Diesel :: 2005 - Sooty Coolant - Oil Cooler Or Head Gaskets?

Just bought a 2005 F250 PSD, got a smoking deal on it. It has 321k miles and has been very well taken care of however I do believe that it either needs a new oil cooler or has bad head gaskets. Pictured below you will see what the coolant looked like when I let the first batch lose. It does not seem foamy, which is interesting to me, however there is NO EGR to cause this soot.
About the truck:

- It was bulletproofed at 50k miles (EGR delete, ARP head studs, etc).

- There is no puking of coolant (drove it 100 miles from where I purchased it and nothing)

- When the truck is started you have to let it warm up for about 10 minutes,otherwise it seems to not have full power. (was going to reflash the ECU in hopes this repaired that problem).

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Ford 6.7L Power Stroke Diesel :: Aux Fuel Gauge And Fuel Pump Both Quit

I have my aux fuel tank pump hooked to upfitter 3. It has worked perfectly until this week. I started to transfer fuel and the aux fuel gauge and fuel pump both quit. The led on upfitter switch 3 still illuminates, but no fuel pump. I found fuse 9 on passengers kick panel is for upfitter 3. The fuse was good. Is there another fuse somewhere for the circuit I've missed? I can trouble shoot the wiring if necessary, but it's tough to do all behind the left side underbed box and not easy to get to. I've missed something simple before I go further????

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Ford 6.7L Power Stroke Diesel :: 2011 F250 - Fuel Gauge Inoperative After Put Gas In Diesel

Purchased 2011 3 weeks ago. Due to not paying attention, put gas in diesel. Had tank dropped and drained but after reassembly, fuel gauge inop. When turn ignition switch on, get normal sweep of all dash gauges but fuel gauge does not read. 2nd tech says sender okay, must be gauge. Dealer ssays if it sweeps, it isn't the gauge. 011 F250 6.7L.....

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Ford 6.0L Power Stroke Diesel :: 2005 - Leak At Fuel Line Fittings Near Driver Side Cylinder Head

2005 PSD 6.0L Excursion ... I suspect that have a fuel leak at the fuel line fittings near the driver side cylinder head. (I believe that it is fuel, since it is so clear, I guess I should collect a few drops and see if it burns vs. coolant.)

It appears to be at the junction of the fuel lines. This is the point where the fluid drops off the tubing and falls down. The clip that holds the two tubes together at the joint is very dirty, the one below them is clean. The tag on the line that is at the joint leaking is part number 3c34-9j338-ag. Is there a o-ring in side the joint? Do I need to replace both hoses of the joint? I can't find any posting of a history of this fuel line leaking.

Or... is it that the joint never fail, and the leak is up tube? I can't see any where it is coming out when viewing it from the top.

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Ford 6.0L Power Stroke Diesel :: Fuel Leak Coming From Banjo Bolt Going Into Front Of Driver Side Head

I've experienced a fuel leak, I've checked all over, and the only thing I've came up with so far, was maybe its coming from the banjo bolt going into the front of the driver side head.. I cant really get to it good enough to tell though..

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Ford 6.0L Power Stroke Diesel :: Incorrect Fuel Gauge In Cluster?

My 2005 is doing strange things. The fuel gauge is always incorrect. I have done the following:

1. Replaced fuel level sensor.

2. Inspected and tested wiring from the firewall to the tank.

There are no codes present and the fuel % listed in torque is always correct. The gauge sometimes reads 1/2 above full, nearly all of the time it's above the 3/4 tank mark. I have an android head unit that I am using to gauge fuel level right now. I believe the cluster is bad.

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Ford 6.0L Power Stroke Diesel :: Fuel Pressure Gauge Install

I finally received all the parts needed for installing my fuel pressure gauge, but I am wondering if I am going to need a schrader valve on my fuel pressure line going to the sending unit, or if I am going to be safe with just doing a 6 time cycle of the fuel pump like we do when we change out the fuel filters. Seems like that should work for getting the air out of the fuel lines, same concept I would think.

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Ford 6.7L Power Stroke Diesel :: 2015 F550 - Fuel Gauge Not Working

Working on a 2015 f-550 with a 6.7 power stroke. Damaged the wiring harness and fuel gauge not working now. Where could I find a wiring diagram? The low fuel is now causing it to not regen. We have continuity through the wires and they have been repaired but gauge still does not work. Currently now power to fuel gauge sender?

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Ford 6.0L Power Stroke Diesel :: 2003 F250 - Fuel Gauge Inaccurate

I just got a 03 f250 cc lariat with the 6.0, the truck sat for a month and a half before I picked it up, I got in started and the fuel gauge showed over half and the miles to empty was accurate and the temp was as well, about half way home the gauge dropped below empty and the fuel light turned on, then the miles to empty went up to 455 and the temp showed 67 when it was 92 out. I have read other post with these problems but no one has a solution, people have recommended techron for the fuel sender, but techron is not recommended for diesel...

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Ford 6.0L Power Stroke Diesel :: 2003 - Fuel Gauge Lower Than E Point?

I've recently brought her back to life after a couple months of delayed loving due unforeseen reasons. And now the fuel gauge is completely under the E marking! I'm fairly smart and have looked some things up from other forums just trying to get a one on one response of that makes sense. "If were in the military you will understand" please break it down Barney style!! Not saying I'm dumb just want a good understanding

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Ford 6.0L Power Stroke Diesel :: Fuel Pressure Gauge Dropped Down To 50 Then Back To 65 At 70 MPH

Well, I was cruising down the highway @70MPH and notice the fuel pressure gauge dropped down to 50 then back to 65. Kept watching the gauge and it would swing back and forth from 55 to 65.

Got off the highway. Nailed it at the light and watched the gauge drop to 53 and swing back to 65. Fuel pressure is not steady either. It swings back and forth from 52 to 65. Thinking the pump is on its her last legs? Truck got 194K on her.

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Ford 6.0L Power Stroke Diesel :: 2005 F250 - Fuel Gauge At E With 1/2 Tank?

2005 F250 Superduty Crewcab 4x4 6.0L diesel/auto

Wife drove the truck before me and bunched the floor mat under the pedals. I didn't notice the mat issue when I drove the truck today. I accelerated fully after doing a left turn onto a busy highway. The motor spun up hard with the accelerator floored but because of the mats, the pedal stuck all the way down. I was approaching stopped traffic while under full acceleration and I shut the engine off and pulled over to the shoulder all while braking hard ( it was a hell of a ride!). I freed the pedal and restarted the engine.

Now, despite a bit less than 1/2 tank of fuel (I have the 38 gal tank), the dash readout was showing "Low Fuel", the gas gauge was below E and the engine was running like it was running out of fuel. I turned the engine off again and left it off for 1/2 hour before restarting it but the gauge and engine still behaved the same. As I drove to the nearest diesel station, the engine was not running "right". Of course the station I pulled into had 1 diesel pump and the pump was broken.

Because I thought I might actually be out of fuel, an understanding stranger took me to the store to buy some gas cans and then to another station to get 6 gallons of fuel. I got back to the truck and added the 6 gallons of fuel. When I turned the key on, the fuel gauge immediately came up to 1/2 tank. I then drove to that other station and added another 15 gallons of fuel to fill it. This confirmed that I had about 18 gallons of fuel in truck when the "Low fuel" warning occurred.

So, what the heck was going on with the fuel gauge? I am sure the "Low Fuel" warning is tied directly to the gauge but why was the gauge reading low? Is it possible that the "Key-off" while under full acceleration followed by hard braking had confused the ECU? I am just trying to figure out if I have a fuel sender problem or a confused computer that corrected itself. Until this incident, the fuel gauge has never been a problem but the wife messing up the mats has been an issue!

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Ford 6.0L Power Stroke Diesel :: Leaking Fuel Line To Pressure Gauge

Couple of years ago I installed a fuel pressure gauge. I wrapped the fittings with teflon tape. Well within about a year it started leaking. So I shopped around and used Permatex Permashield fuel resistant sealant on the fittings. It says diesel resistant on the package. Couple months later leaking again. So I take it apart again, clean every fitting and follow the instructions to the letter. Well its leaking again. What will resist diesel fuel under 55 psi pressure. All the fittings seem to be pipe thread.

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Ford 6.0L Power Stroke Diesel :: Fuel Gauge Goes Down To Half Way Then Back To Full Or Sometimes Even Empty

fuel gauge does what it wants? It goes down to half way then goes back to full or sometimes even empty. Not a big deal for me because I have gotten used to it. But I would hate to have my wife in here and she thinks it's good and run out.

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Ford 6.7L Power Stroke Diesel :: Fuel Gauge Is Showing Empty With About 45 Gallons In The Tank

The installation of the new 50 gal. Titan tank went well overall. Start up was smooth with no leaks but the fuel gauge is showing empty with about 45 gallons in the tank.

The sending unit was properly oriented ("clocked") so I'm guessing the electrical connector is not secure at the top of the sending unit. Not sure I can reach the connector without lowering the tank somewhat.

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