Ford 6.0L Power Stroke Diesel :: Injector ORings Size?


Jun 1, 2017

What the size of the internal oring is? So far I have had no luck finding the size. I'm looking for the lower housing to body oring.

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Ford 6.0L Power Stroke Diesel :: 2003 - Died On Signal - Changed Injector ORings Still Won't Start?

2003 6.0 psd owned two years driven 2 months due to money thrown prior to forums and scangauge 2. Bought truck in chicago drove home. Oil in coolant. Did egr delete oil cooler all gaskets orings etc. New oil filters motorcraft fuel filters .new rad fluod wix trtmnt. Truck started right up. Still had same intermitantstudder as always when cold. Always exp those sysyems until hot then here and there until parked then hot no start or hard long start when hot. Knew something was wrong and waited for it to come to a head well it did in may.

I was driving coming up to a stop sign and truck died like i shut key off. Refired once off ether. Lasted 3 seconds died no restart period didnt even want to just crank crank crank.

ok towed truck i thought it was injector orings. Changed them still nothing . New icp. New cpm. Now have icp of 66 to 120psi cranking.ipr 14.40 koeo up to 84 when cranking. Ive unplugged just get eratic reading ipr stays same. Checked ficm 47to47.5 cranking and koeo. No codes beside for my egr delete and when i unplugged icp. I've been tinkering on this truck for a couple years now still lost bit getting better. I now have driver valve cover off . Its a 2003 .

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Ford 6.0L Power Stroke Diesel :: 2004 - Runs Bad After Diesel 911 Injector Cleaner

I filled up at the same fuel station I've filled up at for 6 months, never had a problem. I just bought a 6 liter and put some injector cleaner in on the last fill up. Ever since then, it's been running really rough and missing when cold, and even when it's warm if I really lay into it, it'll pop and sputter. The fuel in water lights been on since I bought it. I think I have a bad sensor, because it was running fine until I put that cleaner in. Since its been running rough I put in new fuel filters and drained the fuel water separator, which only had fuel in it. I don't really know what it could be, but I'm 99% sure it's an injector issue since it started only after I put fuel treatment in.

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Ford 6.7L Power Stroke Diesel :: 2016 - Oil Pan Size?

I'm not anywhere I can look this up, what is the size of the oil pan on a 2016 6.7? I just need the length / width of the bottom of the pan.

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Ford 6.0L Power Stroke Diesel :: Nut Size On Outer Tie Rod?

So what size nut is on the outer tie rod? So far I'm good on the ball joint nuts, calipers, caliper bracket, hub to knuckle (21mm or 22mm--but either way I'm good), and locking hub. I'm putting this all down in my manual so I don't have to guess since i have to load everything up when doing the heavy work.

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Ford 6.0L Power Stroke Diesel :: Injector #7 Misfiring?

I've got an injector #7 misfire, so it looks like I'll be replacing my first stick since the warranty expired.

Does the injector from Ford come with the copper crush washer? Will I need to buy anything else except for the oring kit?

where is injector 7? edit: it looks like number 7 is the farthest back on the passenger side. Great! I get to do the hard side.

AE pics below. I've never understood the Power Balance test, it most always looks the same. Seems to me something should look odd with #7, but I'm just not seeing it. As I shut down each cylinder one at a time, all made the engine run noticeably rougher, except it was only a subtle difference when shutting down #7. So that plus the code pointing at #7 lead me to believe that #7 is my culprit.

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Ford 6.0L Power Stroke Diesel :: Size Of Wrench For Battery Terminal?

I'm not near my stuff--is the battery cable terminal bolt 8mm?

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Ford 6.0L Power Stroke Diesel :: Carrier Bearing Replacement / Size Of Nut

What is the size of the nut that needs to be removed so I can pull the carrier bearing off the drive shaft? I need to purchase a socket.

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Ford 6.0L Power Stroke Diesel :: Lack Of Power / Replaced Injector Now Won't Start

I was driving and my truck started have lack of power, could barely get going on hills, tons of blue smoke (smelled like diesel) real rough idle. I unplugged injectors and found #5 made no difference. I replaced it today and I can't get it to start. It'll get to 2000+ psi 48v ficm, low pressure oil registers, ficm says its in sync. It will crank and blow a lot of black like its half firing or something. It has even crank to, until it tries to fire. From what I've been reading could it be the ficm? That one circuit is fried?

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Ford 6.0L Power Stroke Diesel :: Brief Loss Of Power When Accelerate While Driving - Bad Injector?

Occasionally when I'm driving, I'll accelerate and get a brief loss of power, then it'll pick back up, followed by a puff of white/blue smoke. This usually happens when the oil is over 120*, but not quite to full operating temps. It doesn't happen every time either. Only 3 times in the past week. Otherwise, there is a very faint haze of white smoke that seems to be constant. It is very difficult to see unless against a dark background. Oil level is good, I check it once a week, no rising or lowering levels.

I pulled the EGR yesterday, all good, although a tad dirty. Cleaned up no problem. Haven't had a chance to do a bubble test yet. There are some DTCs, but I can't remember off the top of my head what they were. I'm about to go clean the inside of the truck, so I will pull those and update in a few minutes.

Truck has about 148,500 miles.

Torque Pro lists these codes: C1145, P0299, P0677

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Ford 6.0L Power Stroke Diesel :: Difference Between Injector Harness?

Is there a difference between the two harness #'s here besides the first number:

3C3z9d930aa

4C3z9d930aa

Are they the same part? Is one for a different model truck than the other?

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Ford 6.0L Power Stroke Diesel :: Fuel Injector Replacement

My 2005 F-250 does not have power when the engine is cold. When the engine warms up then it seems fine. I believe that the fuel injectors need replacement. I was told that one cannot get new injectors. They are all re-manufactured. Is this correct?

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Ford 6.0L Power Stroke Diesel :: Fuel Injector 8 Replacement

I may have to replace fuel injector #8 on my 2004 6.0. Aside from doing brakes and rotors, I don't have any experience working on my truck.

Side note- this is the second injector to go bad in the past few months. Ford also wanted to replace the HFCM, so I'll be doing that as well.

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Ford 6.0L Power Stroke Diesel :: Injector Keeps Frying Starter?

My 6.0 keeps trying starts on a regular bases. I was told it was a week injector by mechanic so we replaced that one and bought a new starter. Within 2 days it had fried that one also. We did check batteries and they tested good even put them in another dismal and drive them for a week. Mechanic told us we need to put another injector in it. But I don't see how a injector can fry the starter.

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Ford 6.0L Power Stroke Diesel :: 2004 - Jerks Around 50 To 60 Mph - Injector?

I have a 2004 F250 early build over 260K miles on it. After taking a trip out west Texas and back I noticed my truck starts to jerk a lot around the 50 to 60 mph range under moderate throttle. Getting a contribution code on #6. FICM voltage stays over 47v during KOEO and startup. Took an inferred thermometer and even after truck is at operating temp #6 is reading about 3 degrees cooler then the others.

When cranking the engine everything sounds smooth but startups are getting harder. Usually let it idle for a few minutes before taking off on cold start but I am having to let it warm up longer before I can get any power. Did a bubble test and passed and oil level hasnt changed. Fuel mileage has been sucking bad also. Safe to assume the injector is shot and needs replaced? Use Delo 5W-40 Syn every change with motorcraft filters.

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Ford 6.0L Power Stroke Diesel :: Battery Light Has Been Coming On - Alternator Amp Size?

I have a 06 F250 6.0 My battery light has been coming on. Doesn't stay on but I'm planning a trip back east and don't want any issues to occur. I was thinking maybe the batteries. So I stopped at the local Oreilly's Auto store and had them tested. Told the guy what it was doing and he said it sounded like the alternator. He tested it and said it was going bad. He also tested the batteries and said they were good. So I went looking for a replacement alternator and they have different amp sizes. So I'm not sure on what size the original one is and if the replacement should be a bigger size amp wise.

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Ford 6.0L Power Stroke Diesel :: Weight Of Motor - Doing Stud - Stand Size?

What is the weight of motor planning on doing studs in future and need to know what size stand and picker to buy. Pulling cab isn't option cus no lift and stand was planning on buying one 2 times the weight so it's good to hold for the weeks to get it done around work.

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Ford 6.0L Power Stroke Diesel :: Bolt Size For Water Pump Pulley

Need to know the thread pitch and diameter for the water pump pulley bolts? The previous owner of the engine I bought clearly didn't know how to get the fan off as the pulley and plastic fan are both loose so I cannot loosen large nut.

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Ford 6.0L Power Stroke Diesel :: 2004 F350 - Missing Like Lost Injector And Losing Power

I have a 04 F30 4x4 with a sick 6.0 power stroke. It has 230k on the mileage and ran good. I was driving at speed when she started missing like it had lost an injector and loosing power. The RPM's dropped under 1000 so I had to pull over off the highway. When i pulled over and put it in park it shutoff. Tried several times to get to start but after 10 minutes it started up. I drove about 2 miles and it started the same process. This went on 2 more times before I was able to finally limp home the 40 miles.

It never shut off again but ran very poorly. I put a new valve in and when I tried to start it just mad a pound clunking/clacking noise. The repair shop put a starter in it because it had stopped engaging and was going to ruin the fly wheel. I looked at it and it was eaten up pretty bad from trying to get the engine to turn over. So now all it will do is a single clunk and will not turn over. He says it could be a bad injector that flooded a cylinder or blown up in the bottom end. He did take serpentine off and still no go.

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Ford 6.0L Power Stroke Diesel :: Glow Plug Light Came On - Lost Power - No Injector Cycle

Ok yesterday while driving my truck the glow plug light came on couple times and lost power but the light would turn off and power came back. It has done this before and it was the injector harness grounding out on the engine. I replaced that last time. I checked over the knew one and did not see any chaffing on the harness.

Now this morning I go outside to start it and I can hear my fuel pump and vacuum pump but injectors wouldn't cycle. It has also done this before but I could never figure out why. Last time I tore into it checking through my wiring harness and couldn't find anything. When I put it back together it started fine.

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Ford 6.7L Power Stroke Diesel :: Engine Seems Louder / More Injector Noise

I bought my truck just after xmas with 46,000 kms on it. Quite new. AS I've put on almost 18,000 kms on since I bought it I recently noticed my motor is quite a bit loader than it used to be. There is more of a diesel sound to it. More injector noise one would think. Its one of the things that I've always like about the 6.7's. they are super quiet. What would cause my engine to get louder ??????

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