Ford 6.0L Power Stroke Diesel :: Small Coolant Leak Coming From The Passenger Side Near The Back Of Engine


Aug 6, 2015

I have a small coolant leak coming from the passenger side near the back of the engine that forms a spot about the size of a dinner plate if it sits for a few days.

One thing I noticed is if I turn off the AC selector switch when I park I will get the drip but if I leave the switch on MAX AC when I shut the truck off I do not get any leaking.

It is definitely coolant and not just the condensation from use of the AC. If I haven't used the truck for a few days or if I have run it with the AC off I will get the drips.

If I run with the AC on and leave the switch in the on position when I shut the truck off it won't leak. I have tried to locate it from looking above and below but can't determine where it is coming from.

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While servicing the bosses 121k 6.0, I noticed the coolant resevoir empty. It took 1 1/2 gallons to bring to proper level. Returning under truck to install drain plug, I noticed coolant coming from rear of the engine(right side). And of course Ford has changed the cooling system cap, so I wasn't able to pressure test it to pinpoint the leak. Started the engine and seen coolant coming from the left rear as well. I've been reading here to see what others have been seeing, (EGR cooler, head gaskets). With all the heat shields,not much room to look.

After work I did go and buy the adapter to test the cooling system. With any luck I will be able to see leak better.

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The weird thing is I never thought the leak looked like ATF. They also told me that it looks like the stock radiator/cooler has been bypassed so I have no cooler.

Should I assume that the stock internal cooler failed and that is why the PO bypassed it? Also is there a decent write up on deleting these lines and running soft transmission lines to a aftermarket cooler?

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The truck is deleted however before it was deleted I did purchase an extended warranty through Flood Ford. What are the chances they will deny a warranty claim on this because of the dpf and egr delete?

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I absolutely love this truck, but what a disappointment that this isn't a recall. What scares me is that my buddy who has a 2014 F250 will be going in for his second primary radiator in 3 years of ownership.

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Ford 7.3L Power Stroke (1999-2003) :: Coolant Leak On Passenger Side

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Saw a stain in my driveway where you normally see AC drip. Opened hood and saw degas empty.

Looking around like crazy and find wet area. Where the coolant line turns down beside the passenger fender.

Looks wet near bend going toward running board. Didn't get to inspect much but I pulled back a bit of loom to inspect shape of lines and they look great.

What could be going on?

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I am figuring it is coming from the water pump. I am planning to put in that Bulletproof water pump and Mishimoto silicon hoses. Anything else I should consider before I dive in. I'll put a new T-stat on since the coolant is drained and it is cheap $20 insurance. BTW hoses and water pump are original (7/05 build date).

Additional information - no spots on driveway (from coolant anyway) and single drop on the dampener. No mess anywhere else and I am down about 1/2 gallon - degas is almost empty.

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I have 23k miles logged and had just got home from a 1300 mile run pulling about 18k worth of hay and trailer. Truck performed flawlessly. Averaged 11mpg for the trip. I am hoping this is the first and last radiator replacement I have to go thru.

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I cannot see the source of the leak, but it seems wet above the block heater, but pools there then drips.. I'm curious where to look. Could I have damaged the EGR cooler and its coming from there? At the manifold joint closest to the back, is there coolant flowing there? I am pretty frustrated, because after going through a day like to day, ripping my arms to shreds, straining for 12 hours straight, then having yet another issue to figure out...

Also this is as best as I could get the y-pipe to meet the turbo... slight gap at bottom.

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