Ford 6.7L Power Stroke Diesel :: DFCM Housing Broke?
Feb 14, 2012
I was twisting off the DFCM housing when I heard a pop and alot of fuel leaking. It appears I sheared off the 32mm plastic nut. I know for a fact that I was turning it counter clockwise just like the manual stated. Now what do I do? I cant run my SD can I? The simplest solution is to get another housing and install it but im not sure ill be able to get the remnants of the original housing off with out the nut to twist it. I watched Epics video on changing the filter and his came off with little effort? My same story just different result.
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This past week my wife and I took a short trip and returned on a gravel road. I went to start my truck the next morning and there was a puddle of diesel fuel on the driveway. When I looked under it, I noticed that the tip of the fuel filter housing is gone and is leaking slowly from there. I called the dealer and they would not fix it on warranty, the truck has 20k on it. The service man said he would not turn this into ford. I've had the similar problems with this particular dealer. It's obvious that a protective cover is needed for this. I kept the part and am thinking of sending it to ford.
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This is my first personal diesel so first one I've done maintenance on.
Bought the truck with almost 15k miles, it now has just over 16k and I changed the filters when I noticed the underhood filter was the original 3 port style.
There were some very small particles in the DFCM. Maybe dirt from dirty fuel nozzles?
Guessing this is nothing to be worried about?
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I am changing fuel filters for the first time. I started by draining the DFCM into a quart container, but after that filled up 6 times I switched to a bucket. So far I have drained over 2 gallons and it shows no signs of stopping. Initially the truck was on a slight incline. That's the way I have always done fuel filters, with the tank lower than the filter. After the first gallon came out, I rolled the truck down to level ground.
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I changed the fuel filters today and saw a couple of small pieces of what looked like aluminum or aluminum foil in the bottom. Nothing in the filter itself it still looked good. I will try to post pictures later but I'm not sure it will show up. I don't recall seeing anything the first filter change and this is the second. Is this normal?
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So this happened yesterday. Heading north for the weekend truck lost power and when I pulled over it quit. I have an Edge CTS and all numbers were good. I talked to a mechanic I know and he said try some brake clean or something in the intake and see if it fires. So I did and it started briefly. I am thinking it is not getting fuel. When I turn the key to the on position I should be able to hear the HPFP but I do not. I believe it is making some faint clicking but not the normal sound. Is there anyway to test either fuel pump. What the problem might be..
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'06 powerstroke, 215k stock
Doing a coolant flush, took the thermostat out but cannot figure out how to get it out of the housing.
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]I am in the process of swapping my oil cooler. When i pulled the smaller cover off of the cover that goes over the oil cooler, i heard a pop. The cover, not the one that bolts onto the motor the one that bolts to that, is cracked...bad. is there a place i can get one? need to know parts illustration with numbers?
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So I have a bit of an oil leak, bell housing drips once or twice while it is parked for a day or so and usually has a drip hanging off of it. Where the starter mounts also has some oil and there is some of the driver side. The valley is totally dry and I have new CAC boots so it isn't coming from up there. When I look through the inspection port it doesn't look like it is from the rear main. I figure this leaves either bedplate or cam/crank sensor. Any thoughts on how to narrow it down further? Maybe put dye in the oil? It looks somewhat oily up by the cam sensor but it is so hard to see that thing I can't tell very well.
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The same day that I noticed my coolant temp was running high as I was driving around in my 2011, i was driving around in my corn field cutting wood and i noticed i was dragging something under the truck. when i got out and looked under the truck, there was coolant running down all over the bell housing and oil pan. i was a bit worried that it was my head gaskets leaking but once i got it in the shop and looked at the heads, all looked good. i wasnt sure where it was coming from! so i looked up common coolant leaks on the 6.7 on youtube.
First video was one of the coolant line on the turbo leaking. so i crawled up on top and shoved a mirror down by the turbo and sure enough i could see coolant leaking around the connector fitting coming out of the turbo. apparently the gasket goes bad around this fitting allowing it to leak. i was just wondering if this is really that common of an issue? I did the work myself. and its not really that hard to get to the turbo, its just time consuming removing all the crap around it. all i had to do was remove some connectors that were attached to the plastic intake and remove the intake then you can reach into that fitting. total time was around 2.5 hours.
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I have a small oil leak that is showing up under my turbo compressor housing. It's starting to show a little in the valley. Not a big leak, just not sure were the source is and would like you opinions and recommendations. I have been cleaning it up every few days, drive it then use a mirror and rag to try and locate the source.
Here are some pics, I hope I took some that are good enough. Unfortunately I cleaned up the oil before the pics, but I circled and marked the location.
Concerned about the turbo, but I don't understand this leak since it's not coming from the center section. The turbo drain pipe is new and it does not seem to be coming from there. The leak is not enough to show a change on the dipstick the last 3-4,000 miles as far as I can tell.
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I bought a 2003 F350 with the 6.0L. It had injection, EGR, and oil cooler issues. I tore into it, did the injectors, EGR delete, new oil cooler, turbo seal kit, and several other non related things. Put everything back together and when I started it, it was leaking oil at the paste of 1/2 qt and minute. I did all sorts of searching on this site and went back to work on it.
I re-installed all new gaskets and O-rings, replaced the ICP and IPR sensors. Started it back up, exact same thing. From what I can see, oil is accumulating on top of the oil cooler housing around the area the turbo oil supply connects. But, its not leaking from turbo supply, or from where the filter housing attaches. Im at a loss. Its definitely somewhere on top of the engine and running down the back, only when the engine runs.
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I have a 2013 F250 6.7 w/ 96000. I ran over a log and tore the rear section of the exhaust. I was told to buy the OEM version or do the DPF/EGR Delete.
I don't have a lot of $$$$, so which way do I go. Whats the least expensive Delete.
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Couldn't make it 10,000 miles........without a failure.
My driver's side mirror finally broke. It will no longer power fold. It's been slowly dying over the last few weeks, getting slower and slower. Now it won't move on it's own and the electric motor hardly makes any noise/effort trying to move the mirror.
I would assume that should be replaced under warranty but who knows... We'll see what service says about it tomorrow.
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This pump hangs down fairly low and appears easy for ice and rocks to hit on my 2013. Something hit mine and took a chunk out of the drain tube. No leaks yet but I am looking to get a new one and keep this as a spare, or just JB weld it. Can I just buy the lower section, or do I need to get entire pump?
Any creative protection bracket made? Would just have to take it off to change filter though. Any leak in this housing is a major show stopper when in the middle of nowhere! Maybe why it is getting brought into the tank on new models?
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I'm presently traveling and my '02 F-250 with a 7.3 PowerStroke has developed a pretty steady drip of what I am almost sure is diesel fuel. It's dripping from the very front, from the shroud around the fan and radiator area.
I have some basic tools with me, but no experience on this engine or the fuel system. Does the fuel line go up into the radiator area? What should I be looking for? I'm stranded in a campground until I figure this out.
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I have a coolant leak somewhere on the top of the engine running down to the oil pan and bell housing. I have done some research and discovered it could be the coolant inlet tube to the turbo.
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I went to change the small filter that is mounted just behind the radiator and is inline with the 5r100 . with a socket on the bottom all i was able to do was flex the brackets going to the 3 mounting bolts as this thing is on there real good. Looking for examples on unthreading the bottom cup to access filter?
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I've got a leak that appears to be coming from the secondary fuel filter housing (the one in the engine compartment)... It's not coming from the filter, but from the side, where there are 4 allen bolts that attach a fitting to the side of the housing...Can I change out the gasket for that piece? I've already tightened the bolts, but the leak persists.
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I have a very slow fuel drip off the housing for the fuel filter on the engine. Can't see where it's coming from. It started sometime after I changed the filter a couple of months ago.
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I was loading some 2x4's and one hit the rear tail light housing and broke it easily. Hard to believe it broke so easy. Will be picking up a new one at the dealer! Wish it was made out of high impact plastic . You can't just get the clear cover. You have the buy the whole unit.
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