I was getting off of the highway and all of a sudden sounded like some grinding and smoke and slowed to a crawl. No codes, no leaks (that I could see), Job 1 truck. Tow driver said he thought it was a turbo as well since they go through so many. Son of a... Was leaving on vacation Friday, looks like we are taking the Volvo.
View 14 RepliesI have a 2006 F250 with an International 6.0 turbo diesel. Last Friday I was driving 70mph up hill when my truck slowed down (I wasn't hauling anything) and then stalled, I got it restarted my doing a moving restart. After that it stayed in limp mode and wouldn't go up into 4th gear it just would jump from 1st to 2nd them to 3rd if I was coasting and it would only let me go 40mph at the most, so I got a tester and tested it and the only code it gave me was glow plug 1 & 5 were misfiring so I replaced those.
After I decided to do a test drive I went 800 meters and my tuck still didn't go out of gear one and I couldn't get my truck to go more than 5mph, then it stalled, so after about 30 minutes and 2 other guys tinkering with everything, we got her started and she sounded perfect, so I took off again, same thing happened except I got her going 20 mph but her RPMS stayed under 2,000 and then it decided to sputter and then stalled.
When I went to restart her the ABS, TBC and the transmission light went off, now she won't crank over and she was clicking (starter or dead battery) and now the lights don't go off, the Windows don't work and their is no electricity flowing...... I understand the electricity, she has 2 batteries. (The first one starts i.e. Glow plugs, starter etc, the other just supplies juice to the system, I.E. Lights, fuel pump.. Etc) what is causing this?
2005 6.0 & noticed on Friday there was white smoke coming from exhaust that started when I'd turn on truck then aster 1st light or stop sign it would be a cloud of white smoke. Once I start to drive it stopped & I didn't see it again that day. I noticed the same thing again on Saturday & Sunday but the smoke was thicker on these days but would stop like the day before.
I had a code come up a month ago which I believe was P404 but read something about EGR valve. So I replaced the EGR valve 3 weeks ago & light never came back.
Today I had a Dr's Appointment and had usual white smoke in morning but once I got to the Dr's appointment the truck sounded like the turbo got louder then usual and started to see cloud of white smoke again. While sitting in parking lot I check to see any codes but nothing came up but the cloud of smoke started.
When I left my appointment, the turbo sounded louder still and noticed white smoke every single time I stopped at a light or stop sign.. Then the coolant level was high with the engine giving me the warning of over heating coolant or something like that.
I just looked back and it has been since July 7th that my girl has been sitting in my shop. Well this past weekend I finally got her back together and started. It took a while to build pressure but she finally came to life..
While I am thrilled that she is running again i have low power before the boost kicks in and is idling rough with a blueish- white smoke coming out of the exhaust. Once i kick her a little she will get up and go but I've never had the smoke before.
I'm thinking maybe a bad injector???
Having trouble with 6.0 powerstoke white smoke out exhaust. We have installed egr delete and still have white smoke and water coming out of exhaust not as much as before. Took it back apart to see if we did anything wrong everything look ok. We did a compression test on all cylinders they check out ok.
View 6 RepliesLately I have noticed a lot of blueish smoke coming from my exhaust at idle mostly while warming in the morning though it would do it if the truck idled for a few minutes. I took it to the dealer because I have fords ESP but the tech couldn't get the truck to smoke and wasn't getting any codes so he sent it back with a clean bill of health. After getting it back I noticed it smoking again so I picked up the egr valve kit pulled the valve and cleaned it as best I could and replaced the seals, that was last night. This morning it was blowing more smoke than it has before and has continued all day whether cold or warm. I just changed the oil last week and it's still full so it isn't burning any. Head gaskets were done along with studs last month, egr is obviously intact, cat is gone. I'm really at a loss for this, It's an 07 f350 scsb 6.0...
View 6 RepliesI noticed a rough idle after driving an hour with a 6000 lb trailer and stopped at an offramp. Had no performance issues to that point in an hour drive. Then I noticed a good amount of white smoke coming out of the exhaust. The idle felt just like when I had a contribution/balance code on #5 a year ago, and a new injector fixed that. Before long (10-20 minutes later) the idle got real loud, like a big knock/loud tick every revolution.
I had a bunch of stored codes, so I reset them and later found a P0281 - Cylinder 7 contribution/Balance and P0404 - EGR control circuit range/performance were the 2 that came back. I drove it 2 more hours to get home. It ran well under load, but coasting or stopped gave the loud knock, and stopped and idling was a rough, inconsistent idle. It even stalled on me 3 times when braking for a red light (auto trans). There was a lot of white smoke all the time, plus a little dark smoke on acceleration.
What would you recommend for troubleshooting steps? I could put a new injector in #7 and clean the EGR valve, but want to have a good idea that will fix it first. Is there a good chance I have a messed up piston in #7 now?
Codes I cleared:
P0148 Fuel delivery error
P0234 turbo overboost (i know i need to pull and clean the turbo anyway, unrelated to today's issue)
P0281 Cylinder 7 contribution/Balance
P0404 EGR control circuit range/performance
P0670 Glow plug (I had the module unplugged a while ago)
P0683 Glow plug (I had the module unplugged a while ago)
2007 F550 with the 6.0. About 2 months ago I replaced the EGR cooler with a Bulletproof cooler. Truck ran well for a few weeks. Then I started getting the "turbo fart". I stopped using the truck until I had an issue with another truck. I was stuck so I sent the 07 out without cleaning the turbo. This morning a decent amount of white smoke started coming out of the exhaust. The smoke would sometimes get a bit gray. Going up hill it didn't have much power at all.
View 8 RepliesI have a 2004 Excursion with a 6.0 Bought the truck already studded, EGR deleted, and a 54V FICM. When I bought the truck it had a hot stall, no restart problem. Found the high pressure oil leaks and resealed them by replacing the #3 injector and replacing the top injector seal in the #4 .Oil pressure reads very good now and I drove the truck for a couple weeks problem free.
Truck started smoking (white to gray) and felt like it had a miss. No misfire or contribution codes. Truck failed the bubble test and I narrowed the leak down to the passenger side by removing the banjo bolt
Banjo bolt at the front of the passenger head
Found the #3 injector loose...the copper washer
Copper washer had disintegrated/melted and appeared to be stuck to the side of the injector. Scraped off easily enough, cleaned up the injector and injector cup and reinstalled the injector with new O-rings and copper washer.
Put the truck back together and still smoked the same and still felt like it had a miss. Ran KOER test and found sometimes a contribution code for #2 and sometimes #6 .
Drove the truck to work and it didn't feel down on power...mostly just smoked and rough idle...but on the way home there was a lack of power and just as I pulled into my driveway the truck stalled...wouldn't restart. FICM voltage was good, high pressure oil read over 900, IPR was holding around 40%.
Pulled the secondary fuel cap
Secondary fuel cap to run another bubble test...there was no fuel in it...completely empty. Started to think that I had a fuel feed problem. Hooked up a fuel pressure gauge
Fuel pressure gauge and drove the truck again...pressure wasn't great (45 lbs) but never dropped below 42...not even when it stalled. Pulled the cap again...dry again...yet the truck read fuel pressure.
Research showed that I was possibly pressurizing the fuel system with combustion pressure and that was possibly displacing the fuel from the fuel system. This would explain the run for a few minutes, then stall and no restart for a few minutes...I'm assuming that the pressure would bleed off and the fuel pump would start over.
Still failing the bubble test and still pointing to the passenger side. I pulled and recleaned the injector and cup...new orings
oRings and copper washer. Bubble test again...fail.
Pulled glow plug from #3 , failed bubble test still.
Pulled glow plug from #1 , failed.
Pulled #5 , failed...pulled #7 ...failed.
With no glow plugs in the passenger head I am still bubbling up to the fuel filter housing. Pulled the banjo bolt from the front of the drivers side head...no more bubbles.
Today I drove to dinner in my 2012 6.7 with no problems then on the way home my brother said he noticed my truck was white smoking quite a bit and he said there was a very strong exhaust smell coming from my truck ( he was in his car behind me) I ran a diagnostic test and what came up was code P0401 (I believe that's right). Need to figure out what is going on with my truck before I take it to the mechanics and get charged up. The truck still has DPFs in it just has a DPF back exhaust and has a AFE cold air intake running on a stock tune. However I do have the DPF deletes and EGR delete sitting in my garage just haven't gotten them on the truck yet.
View 2 RepliesTruck started running rough on way home the other day. First gave me P0404 code and would get black smoke along with whitish smoke coming from the tail pipe. I haven't been able to notice or track an amount of coolant loss yet.
Swapped EGR valve this morning and now noticed this once she kicked into high idle (still warming up). About to hook up the IDS, hoping I this is not head gasket .
[URL] .....
Newbie hear to the 6.0L's. But I'm learning an awful lot really quick from all of you here. I've read lots of tech stuff on these EGR Coolers, oil coolers, FICM tests. This is what I got happening right now.
2004 F-250 6.0L. Today was 45 degrees in Reno. 5400 ft elevation. Tried to start it without block heater. Would not even crank. It tried to crank but sounded like it locked up on first crank. Tried again, nothing. Same. Tried yet again and finally got to getting the engine to crank, but wouldn't start after about 5 seconds of cranking. Waited a little while not wanting to burn out my FICM, then tried again. Same as previous, would crank but not turnover. Checked batteries. Both were over 12.3 V cold, motor not running. This next time, turned key on and let it sit in ON position for about a minute. Then cranked and it took about 5 seconds and then the motor finally cranked over. Lots of black smoke as usual for a cold start like this. Battery volts after cranking over and running were now both over 13.6 V.
Keep in mind the truck has started better than this before in 15 degree weather just about a month ago.
After it started I noticed what appeared to be oil/coolant residue directly underneath trucks transmission area. It was not tranny, but in that area. I got under the truck and can see this fluid coming from EGR Cooler area.
Now for the smoke. Just stared smoking on start up. White smoke. Then it would disappear as engine warmed up. Now its constant white smoke when warmed up and applying the throttle. Smells like coolant coming out of exhaust. Not diesel.
I parked truck facing downwards on my driveway. Then I checked EGR Valve. When I pulled it it was WET. Not dry. Peeked in EGR Valve hole, didn't see coolant. Just wetness. I did change gasket and rings on it the day before as well.
As for FICM, it reads 47.9 Volts on key turn, 48.1 on cranking and 47.8 running. FICM good by all standard 6.0L literature. Degas bottle passed pressure test holding near 15 PSI for 20 minutes! No oil in degas bottle that I can see.
Truck is stock. Is my egr cooler and oil cooler shot? Would a bad egr cooler or oil cooler cause this awful cold start? When I plug in the block heater, it starts NO PROBLEM, but still white smoke. Also, NO loss of power at any time.
Started today. 2004 with 235k miles. Owned for last 10k miles. Engine was recently studded, has egr delete and ccv bypass. Runs and starts fine. New Ford oil cooler too. Checked for codes. None for misfires, perdel are reading 0.
If it sits, on start up clear exhaust, as it warms, more blue smoke. Smells like oil not diesel.
Researched before asking and found leaking turbo seals can cause this. So we pulled the intercooler tube in front of the engine going to the intake expecting to find oil residue. Nice and dry. Was this the correct one to look at?
When we got the truck we had the dealer do a relative compression test and was within limits, it did need 1 injector that we replaced. What would be the next logical place to look?
Couple more points:
- Just changed oil last week, checked today, it was slightly over full.
- Coolant is fresh and has not changed level since we got it.
- Pulled fuel filter to see if any oil, but it was nice and clean.
2007 6.0 6 speed, 187,000 miles. The other day started truck, had been running about 20 minutes before. Started fine, go to drive, chugging white smoke, smelled like unburnt diesel, baby truck home, seemed to run ok at low rpm, truck warmed up and ran fine. But I also noticed turbo boost was acting funny. Truck ran fine next few days. Then this morning, started cold fine, started to drive it and same chugging white smoke, it quit by the time j got to the end of my driveway, but drove to work, it quit smoking, ran pretty smooth, but will not build any boost. Truck is bone stock except for exhaust, it's straight piped. Ok. So this eve I borrowed my dads edge cts, here's all the engine codes:
P0069
P0269
P0299
P2262
P2269
The last one is water in fuel, since it started this crap I did notice it was right after it came on in the dash. I'm trying to figure out where to start....
On another note. VGT duty shows 85% at idle ?
Ficm voltage is constant 48 volts
Newer batteries
no change, changed stand pipe and dummy plug on driver side, no change and guess what? Now I am stuck on the side of the road waiting to give my last $100 to a tow truck! Engine is hydrolocked, fuel pressure is low, starts off at around 20 and works up to 54 with key on engine off, and that is as much as I know from the side of the road with out my AE. Blew white smoke also. Smelled of unburnt diesel. I think it's linked to my rough running issue. Maybe a bad injector? But every time I did the click test they all passed. Idk, I'm gonna remove the glow plugs and see which hole is loaded and with what. . .
View 14 RepliesI would like the hear what others have to say about the problems I'm having with my 2006 F-350 sd xlt 6.0 with 113,000 miles on it. It's being used as a tool truck mostly going from a shop on the property to close by buildings on the same property. In other words very short distances. Used occasionally to take a dump trailer to a close by dumping ground.
1. White smoke from exhaust. I've read this is most likely an ERG cooler that needs replacing. Any other possible causes? If I end up having to replace the cooler is there a stock cooler that is reliable or should I get the one by bullet proof?
2. Diesel is dripping from the muffler weep hole. Last full tank lasted only 60 miles. Could this be the oil cooler? Anything else? If so is the Ford replacement cooler OK or should I go with an upgraded cooler?
So this morning, I stopped for fuel. My low fuel light had come on yesterday, so I planned on filling it up this morning. Swung through the local Safeway (my usual fill-up haunt) and threw 25 gallons of diesel into my Excursion. Truck started up right away, like always, pulled around in the parking lot, pulled into traffic, then got stopped at a red light. I noticed a slight unevenness in the idle for a couple of seconds, then the light turned green. Pulled out, truck accelerated a bit more labored than usual, and in my passenger's mirror, I looked back and saw some light greyish blue smoke.
The smoke progressively got heavier, power diminished, and I was no longer able to maintain speed with traffic. I pulled off onto a side road, shut the truck down, and scanned for pending codes. Nothing. So I hoped that it was just a gremlin, started the truck again, got tons of the same smoke, really rough, super clattery idle, and the engine wouldn't even accelerate in park. No hint of boost, nothing. So I turned the truck off, called a tow truck, and had her flat bed hauled home.
Background on the truck, roughly 150K miles, changed the fuel filters not too long ago (less than 7K on them), recent-ish oil change, but I was planning one for later this month. Truck is all but stock, only an aftermarket cold side intercooler tube. I recently replaced my EGR valve, less than a year ago, because it was stuck partially open, replaced it and the truck ran great after that.
I've been seeing some scary writeups for similar things, stuff involving cracked pistons, bad rings, engine teardowns, new engines required, things like that. For me, it just seems like a ridiculously convenient coincidence that the problem would happen immediately after refueling the truck. At this point, I'm planning on replacing both fuel filters and doing an oil change as preventive maintenance and as the easiest possible fix, but what else should I be looking at? Some posts suggest FICM, some suggest ICP sensor, some are saying my injectors may be shot.
Today I was riding along and all of a sudden I noticed a loss of power. I look in the rear view mirror and get into the pedal and a lot of black smoke. When I get to where I'm going and stop I noticed the idol was a little loopy. I never saw a check engine light. I have the Edge insight. I had two codes. P1000 OBD System readiness test not complete. P2290 ICP TO LOW.
When I would reset the codes the P1000 came back instantly every time. I parked the truck for about an hour. When I started it back up everything was normal. The power was back and no smoke. This happened two more times throughout the day. I have heard people describe a sticking EGR Valve causing these symptoms. Is that where I should start looking or is the ICP the culprit or something else?
I have a 2003 with 150k miles. My 6.0 has black smoke and can barely crawl up a hill. Dealership is 30 days out for an appt. Air filter, oil change, alternator, and batteries are new. I removed the EGR valve and cleaned, but the valve seat is not perfect. I can see 20 to 30 mil gap around half of the seat. Is this ok or will that little gap cause this?
Hoses all look good. No alarm lights. I have no diagnostic tool but I can use a meter well. It did have an airbag light but I found the fuse missing and replaced it. The air filter alarm switch fell apart but I bypassed it till I get new part. No alarm lights now.
I have a 2003 6.0 when it has having troubles trying to cut out when running low rpms but would throttle out of it then it lost all power cab filled with smoke and died now it does nothing won't even try to turn over everything under the hood is covered in soot I'm ready to pull the cab just wondering if I didn't loose any oil or coolant...
View 6 RepliesI have a 2006 f350 4x4 dually 6.0. The other morning when leaving for work I hard a loud air noise, like a jet. It only happens when the motor is trying to create boost. I have NO boost. No smoke. If I push the fuel pedal past 1/4, nothing. Its like its stuck and no more power at all. I have changed the boot from the turbo to the intercooler pipe. (looked like it had cracks in it). Checked the cold pipe, no cracks seen. Check the exhaust clamps, into the turbo, they are tight. The turbo is seeping oil around the seal. I took the inlet, fresh air, pipe off. Check the turbo spool for looseness, fins, spun the wheel, ran the engine and watch to wheel. Seen no issues. Where to go now?? No coolant leaks, no oil leaks.
View 7 Replies