Ford 6.7L Power Stroke Diesel :: Water In Fuel Sensor


May 11, 2014

Tonight I changed my fuel filters for the first time. Went well. However, when I was hooking up the WIF sensor connector, it wasn't pushing in very well. I looked and the pins were straight, I kept messing with it. I noticed that the sensor was loose in the housing. It looks like there are about 4 tabs that hold the end of the sensor in the housing. When the end of the sensor came off, one of the two springs and 0-ring popped out. I managed to find them and re-assemble it. Is this a normal occurrence? Do I need to order a new housing? If it falls apart and I get a WIF message, is there any type of de-rate that happens or can I keep driving?

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My 2000 F350 7.3 has been stalling out with the water in fuel sensor for the last to tanks of fuel. I thought I needed to buy a new Titan fuel tank, I pulled the tank and was surprised to see that my tank was not a metal tank, It's polyethylene, I bought the truck in California with 60,000 miles it has 180,000 miles now. It was sold new in Canada, I expected the tank to be metal with the the liner coming off.

The two fuel filters in the tank are just about plugged solid I'll be removing them and repiping the return line. When I repipe the return line do I put the duck bill on the end or just leave it open? Also I searched the web for hours looking for a stock size polyethylene tank with no luck. On the bottom of the tank I found The ford part #s. I'm going to siphon the fuel out of the tank today. and reinstall....

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Looking for the Ford (or even Dorman) part number for the Water-in-Fuel sensor that bolts to the outside of the fuel bowl?

Guzzle has it pictured here:

The water sensor tip on mine is badly corroded and eaten away.

What's a part number and who sells them that I can get it delivered next day?

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How do you tell if there is water fuel drain plug check area ? Fuel always looks the same to me.

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OK, after I drain the fuel/water dohickey, what do I do with the waste? Pour it in my neighbors garden, on the railroad tracks, in my waste oil container or other (be specific)? Also what should I use as this collector, a small piece of Tupperware?

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The dreaded "water in fuel" indicator is on! I'm traveling an hour south of me in the blizzard and the WIF indicator goes on. I immediately pull over and crawl under the truck to find the wiring to the sensor disconnected!!!(I just had Ford service the vehicle Monday!) I plug it back in and no change. After 50 miles or so the truck goes into reduced power mode. I get home and ride out the storm. After cleaning up the snow I get under the truck and disconnect, clean, and re-install connector on the sensor. Drain fuel from bowl.....not a drop of water. Restart truck...still no change. I know there's no water but now what?

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It appears the dealer left the wire unplugged. I drained some fuel just to be safe and as expected found no water. I plugged in the wire and started the truck. The warning went away. Here is my question: Has this event set some stupid bit or trigger in the ECM that Ford can use later to deny a claim? I called the dealership and talked to a tech who said "no". The service manager is supposed to call me tomorrow.

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Ford 6.0L Power Stroke Diesel :: 2004 - Water In Fuel Light

2004 6.0 and I put in a new WIF sensor and took off the cover and cleaned the junk out but it still comes on after a minute or 2. What am I missing??

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So I am happily driving my 2011 F250 Powerstroke and the water in fuel light comes on. I drain the filter and drive about 10 miles and it happens again. Drain again and 5 miles later the engine dies. Had it towed to my dealer who found an exploded high pressure diesel injection pump. They talked to Ford and found out that they needed to install an all new fuel system from the injectors to the tank! The bill was 18,000 and no warrantee. Bad stuff gets right by the filters!!! I have two of those trucks and since the dealer used exactly the same parts as the broken ones, it can happen today again.

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On my 2006 6.0 the water in fuel warning kept coming on the dash. After going draining a few times and a few tanks later I knew something wasn't right so I bought a new sensor. When I pulled the old sensor out, it was full of gunk that was like a white jelly. I probably could have just cleaned the old sensor but I put the new one in anyway. My issue went away for a few months when the WIF alert came back. I pulled the sensor out again and sure enough it was gummed up. I've decided to pull that little panel door off and clean the inside. I have a few questions:

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