Ford 7.3L Power Stroke (1999-2003) :: 2001 F550 - Knock After Injectors Replaced


Dec 4, 2015

I just replaced all 8 injectors in my 01 F550 with remans from FFD. I have noticed a constant knock at idle but truck runs great. Blowby has no pressure behind it, truck does not smoke. Does this sound like a problem unrelated to an injector?

It did not make this noise before replacing the injectors

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Ford 7.3L Power Stroke (1999-2003) :: HPOP ORings Replaced - Injectors Loud After Start Up At Idle

Just replaced all hpop orings. Injectors loud after start up at idle. Guessing air in lines. How long do I need to drive before all air out of lines and everything back to normal?

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Ford 7.3L Power Stroke (1999-2003) :: 2001 F550 - Surge Off Idle / No Power

I have 01 F550 6spd 4x4. sounds rhythmic, smooth at idle but just over 1200 is a pattern surge but doesn't sound like one cylinder, cel is off, ICP and pigtail changed as it was leaking , no change. From what I've read duty on ICP and IPR should be about same % I've included the codes I've gotten, I have the epc disconnected right now as I thought it was a wastegate issue, checking the ICP plug next,anything I've missed? It had a cyl 8 contribution at idle which I hear is common? Will changing CPS work with that one? Think it's a grey one. There's no water in bowl I replaced filter, since replaced ICP, pigtail, and bleeding fuel bowl and new filter the codes are gone but still misses, will be checking uvch, injector buzz test showed no faults. Old diesel guy said to flood with Stanadyne fuel treat?

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Ford 7.3L Power Stroke (1999-2003) :: 2001 F250 Not Turning Over After Injectors Replacement

So I replaced all the rings on my injectors . After putting them back in turned the engine over 5-7 times by hand with the glow plugs out. Then I turned it over with them out as well with the valve covers off. After than I installed everything back in. Now is my problem. I've turned it over 5 times and no luck. Not even on turn over. The oil light keeps coming on?? The indicator doesn't move up at all. It will go up and come down ? Is something wrong with the hpop? Should I keep cranking? Gotta to charge the batteries now..

2001 f250 7.3

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Ford 7.3L Power Stroke (1999-2003) :: 2001 - White Smoke - Injectors / Lack Of Compression

I have a 2001 7.3 with 243k. I think the injectors are shot but other people including a local mechanic say it's not the injectors. What the truck does is smoke white. Sometimes little puffs when accelerating. Sometimes clouds that make the people behind you drop back a 100 feet. I have a ts6 on the truck and that alone with the 243k miles is enough to think its bad injectors. It smoke white. The exhaust is moist to the touch with soot built up like crazy. It doesn't really smell sweet and it's not really blue at all. It's getting horrible mpg. And lacks power. I don't have a high enough psi gauge to test compression. All arrows pointing to injectors?

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Ford 7.3L Power Stroke (1999-2003) :: 2001 - Hard Start With White Smoke - Bad Injectors?

My 2001 7.3 was smoking excessively and I rebuilt the turbo and the center cartridge was at fault for that. I'm still having some of the problems I was having before with a lot of smoke at cold start (I have to hold the accelerator down while I start it and it takes about 10 seconds to start) even when I hold it I have to keep it held for about 5-10 seconds before the RPMs get to where they should be. And it smokes like crazy.

Then after about 3 minutes warming up, or 30 seconds of me holding it at 3500 rpm, the idle smooths out and it only smokes a little. Then once I start driving it doesn't smoke a lot unless I go hammer down then it puffs some white smoke. I took the oil cap off and it isn't huge amounts of blow by cap just rattles off. Can ford buzz test and see if I only have 1 or 2 bad injectors? Could this be anything other than injectors? It has a ts6 on it with 24xxxx miles with factory injectors.

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Ford 7.3L Power Stroke (1999-2003) :: F550 - No Power After Complete Overhaul

Ok, I have a early 99 F550 that had a tired engine when I bought it about four years ago, but I kept using it just dealt with the low power and blow by. But last winter I decided the truck deserved a complete overhaul. New cab, new transmission, overhaul the engine, and everything else that goes with. I tore the engine down to find out it was already a ford reman. Had the heads completely gone through, new pistons, new exhaust manifolds, new turbo, brand new injectors, new 4inch exhaust, new valve cover gaskets uvch harnesses and repair ends for harness side, and a new IDM.

Now with everything back together, the truck starts an idles fine but has absolutely no power driving it takes like a half a mile to get to 45mph. No check engine lights no smoke. I took it to ford they said only stored codes were for ebpv which I deleted out of turbo housing they recommended changing injectors. So i did no difference. They also said my hpop was about 1600 at idle. And said that's enough pressure. I did resistance readings on all wires between idm an valve covers.

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Ford 7.3L Power Stroke (1999-2003) :: 2000 F550 Loses Power And Will Die After Driving Less Than A Quarter Mile

The last couple of days with the temps in the 50's, my 2000 F550 with a 7.3, will start normally and idle fine. When I try to drive it, I get less than a quarter mile and it just looses power and will die.

If I flutter the pedal, sometimes it will keep running, very poorly. And when it does this, it is putting out blue smoke. After it does this, it will run fine. Just like nothing is wrong.

What do I look for, or is this normal. I have had the truck since last October and this is the first time it has acted like this.

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Ford 6.0L Power Stroke Diesel :: Replaced Injectors - Missing After 20 Minutes Now Won't Start

I have a 2003 Excursion with the 6.0 power stroke. I recently had a few codes, cylinder 2, 3, and 8 contribution/balance fault. I asked a buddy of mine, and he said I needed new injectors. I replaced them all, properly torqued everything down, and got it running. She ran for 20 minutes before it started missing again. I shut it down, and since then it hasn't started. That was two Sundays ago. Since then, I've replaced the ficm, all fuses related to the ficm and fuel pump, and even went in and checked all the connectors. Everything is in place, but it still won't run.

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Ford 7.3L Power Stroke (1999-2003) :: 2002 F550 - High RPM Clicking Noise

I just did an engine swap and have an odd noise that I was curious on where to start. It sounds like a buzz test on an injector at 2,250 rpm and gets louder as rpms increase but starts out very faint and get louder. Makes noise converter unlocked and locked in gear under load and free rev no load.

-2002 F550
-Fuel pressure is 60+ psi all the time
-Regulated return fuel system
-New injectors all AD
-Stock tune
-38R turbo
-New flexplate
-injector hold down tight
-new degas res
-new water pump.....

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Ford 7.3L Power Stroke (1999-2003) :: F550 Rear Diff - While Reversing Clunks?

I seem to not be catching a whole lot of luck lately. The rear end on my F550 has a bunch of play. Going reverse to drive it clunks pretty bad but no ujoints are bad. I can rotate the yoke by hand and hear clunking so i am guessing the ring and pinion are bad, at 100,000 miles. Seems like the rear ends should be more stout than that, certainly look it.

Where to find a source for reman third members since this one had a drop out? Most axle places won't touch it

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Ford 7.3L Power Stroke (1999-2003) :: F550 Backfire And Shot Flames Out Of Exhaust

I was driving my bosses f550 with a 7.3, and while towing a loaded 40' flatbed of hay, it started bloing white smoke and lost all power and had almost no pedal feel. It wouldnt even go past 2500 RPM. Then, all of a sudden, it started billowing black, and BOOM backfired and shot flames out the exhaust. Then, I pulled over at a parts store and replaced the fuel filter, which worked for a while, but then it started blowing white smoke again. Once I limped it home and unhooked it, I took it out and let her rev a bit and it seemed to stop blowing smoke, but it still has less than the normal power it used to have. It has 226000 miles and is completely stock.

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Ford 7.3L Power Stroke (1999-2003) :: Low On Power / Injectors HPOP Or Tune?

So I have a 2002 7.3 Excursion and I think it is low on power. ICP is falling on its face when on a 60 or 80 HP tune. I have some boost leaks at the plenums and will work on that but that shouldn't cause my ICP to tank at full throttle. Following are some numbers I pulled with WOT runs up a 6% grade.

16PSI BOOST
EXHAUST PRESSURE 40
ICP 1900
80%IPRDC
this is with the 60 or 80HP tune on my DP-tuner. If I ease into the throttle I get
2700 ICP with
45%IPRDC
but if I stomp on the throttle it stumbles and ICP tanks.
Running the stock tune I can maintain
2700ICP at
40-45%IPRDC

Is this my HPOP being weak, or worn out injectors, to much of a tune or a combo of all three?

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Ford 7.3L Power Stroke (1999-2003) :: Won't Start - Bad Injectors - Coolant In The Oil?

So we begin w/ another saga for the 7.3l Excursion......

A few months ago it started running like crap, real crap and blowing white smoke like crazy. Well I knew this from a previous episode and I had a bad or multiple bad injectors. I tried to trouble shoot which one it was and maybe just replace the one or two....but no it was worse than that. So Life was really busy it kinda got shoved aside until now.

I pulled all the injectors and had them rebuilt locally ..nice. They ended up being with mech for a couple of weeks because he went out of town...no problem. Well this entire time my rig was untouched and when I got them back #7 was full of water.....great, bad injector cup. #7 was the only one, the rest were dry. So I drained the radiator and the oil and left it overnight to completely drain and installed the new injector cup in #7. Next day I refilled via both heads because the valve covers were off, 4 gallons of oil and a new oil filter. Cleared the cylinders via the glow plugs and commenced to trying to get her started. Nada......just cranks, killed the batteries, recharged over night and left the box on them and still nada....but the oil was still very milky at this point.

So tonight I pulled all the injectors back out and drained the oil again, still a lot of water. This time I sucked out the HPOP reservoir and got a more milky water/oil out and I'm leaving everything open all night.

In the am I plan to check my overflow water level in the hopes it remains at the same level...if so I will reinstall all 8 injectors and refill the motor w/ 4 gallons of fresh oil and try again.

Oh, while I was attempting get her started I put my buddies Snapon scan tool on it and I got the p1271-p1278 codes w/ the buzz test. (low side to high side open circuit between idm and injector) So I found the pin test with everything connected at the idm pigtail and everything tested good. So I'm back to my not so fresh oil anymore is the culprit to it not starting.

Am I missing something here?

Also....another fun filled fact is that I seem to have a fuel leak somewhere at the rear passenger side. Every time my fuel bowl fills up, if I shut the key off it will drain down. Sometimes I can see fuel dripping quite vigorously onto my starter but I can not see where it is coming from. I have while it was dripping ran my hand along the head and the fuel lines and can not find where it is coming from. Any thoughts as to where in the hell this fuel could be leaking from?

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Ford 7.3L Power Stroke (1999-2003) :: Injectors Barely Spitting Oil

This is a 1999 with 200k on it. It has a really bad hpop so valley is full of oil. Haven't removed the HPOP to inspect the non serviceable plug or the hpop gasket. doing that this week. This truck I just bought and it has aftermarket injectors so dont know the miles in injectors. once the oil leak is resolved I can then give the injectors the once over to make sure theyre okay. Question is how much of a stream of oil should I expect to see as the engine runs?

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Ford 7.3L Power Stroke (1999-2003) :: New Injectors - Crank But Won't Start - Low ICP?

So I got all 8 injectors upgraded and excited when I get them back I put them all in in kind of a rush. And in that rush I left the cylinders full of excess oil. So obviously when I tried to start it hydro locked. Angry at myself. I kept trying to crank hoping it would fire and just shoot that oil out. Nope, so I went back to taking all the glow plugs out and firing it all back out. Put it all back together then tried to fire her up. Took a minute but she started and I let it run for a while. Hit the gas a few times and then it died. Couldn't get it started again. It would just crank, I checked the icp and ipr and the icp did not build above 35 psi and the ipr was at 98.04% so I just figured the o rings blew out when it hydro locked.

So I took it all back apart put new o rings on, took my time and put it back together right double checking everything. Got it all back together and went to start it, it would just crank around 160-170 rpms, battery voltage at 10.6 icp built up to 140 but now it won't build past 40. Ipr still goes to 98.04. The engine ran just fine prior to injector change, I put a new upgraded hpop prior to injector change, new ipr, icp, cps. Everything checks out, but it will not build oil pressure while crank I've killed a set of batteries then went all out and spent 350 at napa for some optima red tops. I did notice the cylinder 7 injector is the AE injector. It suppose to be in cylinder 8, idk if that's affect the oil pressure building up?

But as far as I know, I'm not building oil pressure. So idk if the hydro lock could have ruined something to keep it from building oil pressure?

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Ford 7.3L Power Stroke (1999-2003) :: 2005 - Putting New Injectors?

Are there more parts that i would have to get when putting in new injectors in my 2000 f250?

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Ford 7.3L Power Stroke (1999-2003) :: Oil Coming Out Of Spouts On The Injectors?

What causes oil coming out of the oil spouts on the injectors? I pulled my VC to re torque my injectors down and I noticed 2 of mine are now leaking oil out the spouts(when warming the engine). Note I did not say the base of the injector.

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Ford 7.3L Power Stroke (1999-2003) :: Replacing Injectors - Which Injector Goes Where

I just bought a 99 F350 with 240k miles on it and got it for a deal because it needed injectors. Ive done the same job to my 97 OBS powerstroke. The injectors were already pulled so I had them sent for rebuild, the problem is I cant tell which injector goes where. is there a trick to figuring out where each injector goes when I put it back together?

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Ford 7.3L Power Stroke (1999-2003) :: Brand New Injectors With Dings In Them?

I paid for brand new injectors and when i took them out today they all had dings and small gouges in the plates,is this normal?they are 180/100 cc

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Ford 7.3L Power Stroke (1999-2003) :: Lots Of Clatter - How To Test Injectors

Have a pretty good running (I think), 2000 7.3 with 151K that has always been pretty noisy. Lots of clatter. I amjust wondering if there's an easy way to tell if I may have injector issues starting to come up.

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