Ford 7.3L Power Stroke (1999-2003) :: 2002 - No Acceleration / Truck Jolted Forward A Few Times?


Apr 8, 2017

My 2002 f350 7.3 was given to me in July of this past year. I was 15 at the time and I was told that it was hydrolocked. Funny enough this is where I came to learn how to fix it, and this is the first time I have had to ask a question . I pulled both heads and replaced all 8 injector cups, I also had the heads re surfaced and had 7 injectors rebuilt and 1 replaced. I got it on the road in February around the 20th and since then I have put about 300 miles on it. Today I stopped at a red light and made a left turn and as I went to accelerate the truck jolted forward a few times and it felt like a tire was going to fall off while accelerating(only to 30mph). I pulled into a driveway to check all the tires, then I turned around and my foot was hard to the floor and the truck wouldn't go over 15. Diddn't smoke when it first happened, but after getting it off of a flatbed I turned it around and it hardly had enough power to get up my driveway. And I noticed it was pushing a steady stream of white smoke, the oil is clean and the oil cap doesn't get blown off at idle when I set it upside down on the valve cover.

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Ford 7.3L Power Stroke (1999-2003) :: 2002 - Stumbling On Acceleration

I have a 2002 7.3 Excursion with DP Tuner. Truck has 167K on it. My check engine light came on when I was driving to work this morning. Stayed on for the ride home. Appeared to drive ok - a little rough - but it has been that way for a while. When I got home I plugged in the AutoEnginuity and this is what came up:

So it appears I have a glow plug issue. That does not surprise me as I have had some rough starts this past winter. On a whim I ran the Cylinder Contribution Test and it completed successfully. Yet when I started the truck again it completely falls on it's face when accelerating. Here is a link to a video: [URL] .....

It did this once about a month ago. I was driving to work and stopped at a light and when I tried to accelerate, it did this. I limped to a gas station a 100 yards away. I let it sit and started it up, drove home. Went in the house and did some googling and of course after I came back out, it worked fine. Has not done it since.

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Ford 7.3L Power Stroke (1999-2003) :: 2002 F250 - Truck Lost Power Then Died - No Codes

I have a 2002 F250 Super Duty. Was driving it and it started to lose power and shut off. Then wouldn't start like out of fuel. No engine light no codes. Truck has 155k on it. So just because I replaced fuel pump. Truck runs but not right it's ruff no power kinda back fires in exhaust. I check wires and plugs under valve covers all seems ok. I ran truck and pulled each injector loose and engine would stumble. As in they are working. I replaced cps. Just because still the same. Then the truck started running right. But the truck runs but has knock but knock goes away and truck has full power. Yes oil is full and I change it regularly. The problem is off and on like electrical.

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Ford 7.3L Power Stroke (1999-2003) :: 2002 Truck Occasionally Won't Start

So a few weeks back, i went to the store after work, came out and my truck just cranked and cranked but wouldn't turn over. I simply turned the key off and back on, waited for the WTS light to go out and she started up. I just blew it off, thinking i didn't wait long enough to start it.

Then, later that week i come out of a restaurant and it cranks and cranks but doesn't start. i tried turning the key off and on, waiting 30 seconds between em and still nothing. Then a few minutes later, i try again and she fires up, no problems and runs like a champ.

Well 2 fridays ago, I go out with some buddies, go to leave and it happens again. Cranks and cranks, but not starting. I got a ride to my place, grabbed a fuel filter, thinking maybe its clogged, it's been awhile since i changed it. I got back to my truck, and it started up fine, without changing the filter.

Then last night as i am out of town, 10 hours away from home it happens again. And i kept trying and trying and trying but it never wanted to start. I was about to submit my payment for the Uber back to my hotel when i decide to try it again and it fired right up.

Now I'm kind of afraid to drive anywhere and shut off my truck in fear of being stranded. What could be causing this? I've looked every where and havent found someone with the exact same problem, usually when i find a thread on turning over but not starting, the truck dies once it runs as well. Mine doesn't. when it starts, she runs great.

No smoke coming out the tail pipe when cranking.
WTS light comes on and off as it should.
Tach does not move, and it won't because it's a 2002.

Where to start, would the CPS cause it to act this way? It only seems to do it when the engine is warm.

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Ford 7.3L Power Stroke (1999-2003) :: 2002 F350 - Hard Idle And Shutter On Acceleration

2002 F350 single wheel 4x4, 280k miles chipped with a 6

My problem first started when the bottom of my sending unit broke off in tank causing me to run out of fuel at 1/4 tank. I dropped tank and repaired. A week later I noticed fuel dampness on my tank and discovered I crossthreaded cap on sending unit. About this time I started getting a shutter at slight acceleration only and a harder hit at idle. I thought air in lines so I dropped tank and reassembled. No air in line at all now but I still have a shutter so I replaced fuel filter in case of obstruction. No luck. Now since I have owned truck it has been a pain to crank in cold weather if it wasn't plugged in over night. It has been hard lately even in moderate weather since shutter started so I replaced both batteries today.

I replaced the ICP today also because I noticed the other day when there was oil on and around harness to it and when I unplugged it today the truck changed idle and there was oil inside. After I changed it I took it out and it still had the shutter and sound of a miss. At about 8 miles in it just died going down the road. I coasted to the side and it cranked right back up and drove home. The shutter doesn't fill as bad but there. Also I live in the mountains and on my way home after cutoff I had chip in Stock position and had to put peddle to the floor to climb hill. I've never had to do that. I'm getting worried I work for a living and caint keep throwing money at it aimlessly. I'm thinking at this point IPR or CPS. But I'm no mechanic so I could be completely wrong.

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Ford 7.3L Power Stroke (1999-2003) :: 2002 F250 Truck Died And Will Not Restart

Another "no start" issue... The details:

- 2002 F250 7.3L
- Rosewood stage two single shot injectors (rebuilt 1 week ago).
- DP Tuner
- Brand new OEM IPR
- ICP about two months old (OEM)
- New UVH's installed about a month ago

The issue: After installing the injectors and driving about 30 miles the truck died and will not restart. Had to have it towed home. Thus far, I've unplugged the ICP, switched out the CPS with a known good, replaced the IPR, checked the hpop simply by removing the fill plug on the top of the reservoir and gave it a quick crank - oil definitely came pouring out, removed valve covers and plugs to verify oil in the high pressure rails. Oil dummy gauge climbs after about 5 seconds of cranking and seems to hold.

Hoping it's not an injector failure as I just had these reworked. EDIT: Forgot to mention, not seeing any white smoke while cranking. Fuel bowl, full of fuel and fuel pump was replaced this past spring. What to check next? Tried taking a snapshot from a video to show the readings. The ICP seems low, and when unplugged shoots up the 2500, but still no start.

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Ford 7.3L Power Stroke (1999-2003) :: 2002 F350 Truck Stars But Won't Drive

I have a 2002 f350 7.3. It was running fine 2 days ago. After I put some diesel in it my water in fuel light came on. I drained the water out and took all the fuel out and put fresh diesel in it. It starts up fine and idles okay but when I try to drive it it looses all power and acts like it's starving for fuel and almost dies. It was smoking white smoke for a little bit even after I took all the water out but now it's black. What it could be.

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Ford 7.3L Power Stroke (1999-2003) :: 2002 F250 - Truck Jumps When First Step On Brakes

Tires have less than 10,000 miles on them, and air pressure is within 2 lbs left to right side.

New calipers.
New soft lines.
New hard lines.
New pads.
New rotors.
New ball joints.
New tie rod ends and center link.
New front axle universals.

Brake fluid and all other parts are less than 6 months old. I can let go of the wheel and the truck tracks straight, 10mph to 100 mph. Whether I am going 10 mph, or 100 mph, when i first step on the brakes the truck jumps right. Needless to say, the faster i am going, the worse it jumps.

After first brake application, truck tracks straight. Let go of the wheel and it tracks straight from 100mph to a dead stop with brakes applied after the initial jump. Whether I am hard on the brakes or gentle, it does not pull at all. Only on the initial step on the brakes.I am at a loss as to what the heck is wrong with it.

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Ford 7.3L Power Stroke (1999-2003) :: 2002 E350 - Speedometer Bouncing And Truck Drops Into Second

2002 e350 7.3 diesel transmission... At 7 miles the speedo began bouncing and truck drops into second. Parked it 30 minutes, stated up no problem until 8 miles and the it started again. Have checked most of the electrical, changed speed sensor and transmission position sensor. Only error code 2-3 rd gear mismatch.

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Ford 7.3L Power Stroke (1999-2003) :: F250 - Truck Would Die While Driving The Truck

I have a little problem with my 1999 f250 7.3 power stroke diesel. Every once in awhile, while driving the truck would die completely but i switch it into neutral and started right up. What could be the problem?

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Ford 7.3L Power Stroke (1999-2003) :: 2001 F350 - Power Loss And Almost Shut Down At Random Times

I have a 2001 F350 7.3 the truck will at random times loose power and almost shut down. A while back I had an issue with the uvch plugs and changed that out. Truck ran fine till I got some dirty fuel from a diesel tank at my friends farm. I did the hutch mod cleaned the tank and now have a frame mounted screw on filter before the pump. I cleaned the fuel bowl and changed the filter. Fuel pressure stays at 59psi and drops to 56psi wot. The truck is tuned with an edge programmer. After these mods the truck ran awesome for over 2000 miles. Now it has the above stated problem. I have fuel and hpop guages along with egt and boost. During the problem egts will increase rapidly and it seems like it is starving for fuel.

Hpop gauge reads 3300psi or above during wot and shows good pressure during these mishaps. I have auto Enginuity and I get a different reading at wot of only 2600 psi. The hpop gauge is tapped into the icp sensor per instructions and has been installed this way for a while with no issues. The tune has been on the truck for over 40000 miles. The only thing that I can come up with is it will occasionally throw a p1211 under wot or pulling my Gooseneck Dump Trailer when loaded. However it acts up sometimes and doesn't throw the code. Sometimes you can shut it off and start it back up and it's fine other times it will last for the whole day. My only guess is low pressure from the hpop but I don't reflect this from my gauge only on AE at wot. Wouldn't a bad pump act up all the time? Am I correct to think it is just the ipr?

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Ford 7.3L Power Stroke (1999-2003) :: 2001 F250 Will Not Move / Won't Go In Forward Or Reverse

Just bought an 01 F250 7.3 but it will not move I think it has something to do with the fuses because it won't go in forward or reverse but I can't find an accurate diagram For fuse box I'm missing probably 8 fuses underneath the dash and I think one of them has to control the transmission module. What it could be if someone doesn't think the fuses...

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Ford 7.3L Power Stroke (1999-2003) :: Brakes Sometimes Soft Other Times Firm

So the other day I had someone change lanes and slam on the binders right in front of me which caused me to slam on mine. Luckily no one got hit. Now my brakes feel different. Sometimes the pedal feels nice a firm other times it pushes in 2-3" before starting to brake. The fluid level has not changed in the resevoir and the hydroboost appears to be working fine. The power steering is still operating as before. I have checked the calipers and none are leaking.

My suspect is the master cylinder but was wondering if the symptoms are common with the master cylinder failing? I'm thinking internal o-ring has failed due to the near accident event. I'm going to do power steering flush just because I never have. Is there anything that would display these symptoms that I could check before buying the master cylinder?

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Ford 7.3L Power Stroke (1999-2003) :: 2001 F250 - 5 Beep Tones 3 Times In A Row

Today my 01 f250 super duty has started making (5) beep tones (3) times in a row. I have my seatbelt buckled, all my gauges show ok. What is this tone indicating?

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Ford 7.3L Power Stroke (1999-2003) :: Clicking Noise Coming Just Forward Of Chain Section Of Transfer Case

I bought a 2000 Ex PSD 4x4 in september. I have refreshed the suspension in the last 4 months; leafs, shocks, etc. I developed a vibration over 50mph after I installed the suspension and have been chasing it since.

I have replaced the U Joints, professionally balanced and lubed driveshaft twice, adjusted driveshaft angle to less than 1*, replaced the flanges for the TC output and the driveshaft companion flange. I have not touched the diff, but there is no decernable play in the pinion or leaks. Also, I removed the rear housing of the TC and replaced the output needle bearing and seal 2 weeks ago.

The output of the TC still has 1/4" play and a clicking noise coming just forward of the chain section of the TC. I assume the play is coming from other bearings on the main shaft in the TC.

I am about to purchase a remanufactured TC, but before I do, I need a reality check. Is it possible there is damage to the output bearing of the Transmission or something else?

I don't want to buy a TC to put in and experience a TC failure again in a short time. It doesn't make sense to me that there would still be so much play after changing the output shaft needle bearing of the TC if the TC main shaft is supported not just from the TC bearings but the output of the transmission unless there was possible play in the output of the transmission.

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Ford 7.3L Power Stroke (1999-2003) :: Engine Turns Over Just A Couple Of Times Then Sounds Like Starter Disengages

Yesterday my truck began to give me some problems starting. The engine turns over just a couple of times then it sounds like the starter disengages and winds up. it took multiple attempts but it finally fired up. Does this sound like the starter or could it possibly be the starter relay?

2002 F350 CCLB Lariat 7.3

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Ford 6.0L Power Stroke Diesel :: Truck Will Sometimes Momentarily Cut Out And Buck A Couple Of Times

I replaced the speed sensor in the differential yesterday, but it didn't make a lick of difference. I've been having intermittent problems with the speedo ever since I bought the truck. When the speedo starts acting up, the truck will sometimes momentarily cut out and buck a couple of times. It was first mentioned this post, post # 35. I had the truck in the shop for a new oil cooler, EGR delete, standpipes, dummy plugs and STC fittings, and when I got it back it ran worse than before as detailed here in post #1. It turned out I had a torn IPR screen.

I replaced that and it cleared up all of the problems I had except for the speedo problem I originally had. The truck actually ran perfectly on the way home from work yesterday, about 20 miles. No speedo problems and no cutting out. This is not unusual, as the problem is only intermittent. I put the new VSS in last night but did not drive it until this morning. This morning, same thing again, speedo swinging crazily. When cruising about 70 it the speedo would suddenly jump up to about 90 and that is when the truck would cut out and buck a couple of time. The VSS is a Dorman product and proudly displays "MADE IN CHINA".

Should I try a better quality sensor? Rock Auto sells an Airtex/Wells sensor that seems to be of good quality, but I can't determine where it was manufactured. The only reason I bought the Dorman is because I could get it next day from Amazon. Should I be looking at another source for the problem? This is very discouraging because this one thing is what is keeping the truck from being mechanically sound, and I'm trying to get it ready to tow an RV this summer.

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Ford 7.3L Power Stroke (1999-2003) :: Six CEL Codes / Stall Out At Times / Shutters Or Pops Between 1800 - 2500 RPMs

I have a 1999 Ford F-350. I have six codes from my truck. The codes are P0237 P1119 P1690 P0500 P0603 P0344. My truck runs, but likes to stall out on me for no reasons at times. The other problem I am having is between 1,800-2,500 rpms, she shutters or pops.

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Ford 7.3L Power Stroke (1999-2003) :: 2007 - Acceleration And Power Loss?

I own a 2000 7.3 6 speed with 175,000 miles. I just bought it less than a month ago and it is my first diesel.

About a week ago I stepped on the gas and it just had nothing. I have a TS 6 position chip that I unplugged as soon as I noticed the loss in power. When I first bought the truck it was incredibly fast and now it has nothing to it at all. I have to have it higher in the RPM's to go up hills (especially when its not warmed up). If I push the pedal down it will sound the same, boost will get to about 14 (without chip) and the truck doesn't let out any smoke but it just doesnt have any power at all. I recently towed another vehicle on a trailer and it really struggled with it, more than I thought a diesel should.

When the chip was in, the truck would let out black smoke even after I noticed the loss in power. That made me think that the engine was getting enough fuel. I thought there could be a boost leak somewhere but it still builds 14 psi. However, I do not feel boost kick in at all! When I first got the truck it would only build around 14-15 stock but it felt a hell of a lot faster and I could feel when boost would really kick in. I took off my intake and looked at the turbo and the fins are in great shape and there is little to no play.

What the problem could be? I don't have very much money to start dumping parts into the truck and Im not sure what to do. I guess my questions would be:

1) Is it a boost leak, fuel problem, or something else?

2) Could a gelled filter give me these problems?

3) What should I do and where should I start?

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Ford 7.3L Power Stroke (1999-2003) :: Loss Of Power During Acceleration

A little background first on my 1999 Ford F350 7.3. A few months ago I noticed i had fuel in my coolant which lead me to a cracked injector cup. I replaced all 8 cups and since I had it apart, and I bought the truck used and didn't know what had been serviced, I replaced the injector o-rings, glow plugs, valve cover gaskets, and valve cover gasket wiring harnesses. Got it all back together and had been running great.

About a week ago I was parked with engine running and the stereo suddenly turned off. A few minutes later I turned the truck off and turned it back on about 10 minutes later and it wouldn't start. Batteries appeared dead so I jumped it and made it home. Took both batteries down to AutoZone and since they were under warranty got two new ones. Figured out my alternator was bad and not charging my batteries so I ordered a new one.

Up to this point truck has been running fine. Truck had sat in my driveway for the week while waiting for the alternator. While I was out of town my father in law went to use the truck and noticed it wouldn't start. He hooked some jumper cables up and got the truck started. He said as he drove off the truck had no power and smoke was pouring out the exhaust.

I charged the batteries and installed the new alternator. Truck starts great and seems to be idling normal. When I took it for a test drive it has no power when accelerating and black smoke pours out the exhaust. The truck will barely make it up any type of incline.

I thought maybe it was the injectors not firing. Wiring harnesses are plugged in and do not appear to be damaged. I did not remove the valve covers yet as it's not difficult but time consuming and I figured since I just replaced all of it that it should be ok. I did a buzz test and all injectors passed. I get no trouble codes or check engine light.

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Ford 7.3L Power Stroke (1999-2003) :: Only 1/4 Throttle Under Acceleration

I just put a regulated return system, two external filters and two fuel pumps, and I am still have problems.

Under acceleration driving it drops to almost 20 psi and that only 1/4 throttle.

3/4 throttle drops to 10 psi and barely idel. Died twice a block away from my house of test drives.

Tank is done with mods, new cps, icp, and ipr.

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