Ford 7.3L Power Stroke (1999-2003) :: 4R100 Transmission - Leak Towards The Back End


Mar 1, 2017

I have a 2000 Ford Excursion 4x4 7.3 with 230K miles, around 15,000 miles ago I replaced the transmission with a rebuilt 4R100, lately I have noticed a leak towards the back end where the transmission and the transfer case connects. Some of the bolts on the bottom of the pan have ATF on them, some others however do not. I have had to add a quart of ATF in the past couple of days in order for it to engage into drive when going from Park to Drive. I have to rev it before it actually kicks in. I'm hoping the leak is just being caused by a gasket either in the pan or connecting the trans to the transfer case..

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Ford 7.3L Power Stroke (1999-2003) :: Transmission Leak Coming From Near The Back Of Pan Around Gasket?

I've never had a drop of fluid leak from my transmission until yesterday. I towed a very heavy trailer (10k or so with tons of tongue weight) about 300 miles and I got back and noticed a decent amount of fluid leaking. The transmission temperature never went over 160 on the drive. I know these transmissions tend to puke oil sometimes, but doesn't that only happen when they overheat, or would a very heavy trailer have the same symptom?

It appears the leak is coming from somewhere near the back of the pan around the gasket. More specifically, it seems the one bolt pictured below is leaking. All bolts are tight and the pan gasket was replaced about 6k ago with the last fluid flush.

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Ford 7.3L Power Stroke (1999-2003) :: 2001 F350 - 4r100 Transmission - No Reverse

my parents have a f350 which now has no reverse. it has a reman sticker on it, 230k on the truck but no idea on mileage on the tranny. shifts 1st through 4th fine, no slip. Tc lockup works just fine. No codes found with my solus scanner. When shifted in reverse it will move back about 2 ft if revved above 2k and then nothing. Am I looking a trans rebuild or is there something I can check and repair with in it the truck?

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Ford 7.3L Power Stroke (1999-2003) :: 4r100 Transmission - Code P0750 Shift A Malfunction

I bought it 4 years ago with 205K, swapped trans fluid.. 10k miles later (I don't drive it a lot ). I am throwing the code P0750 Shift A malfunction.. i figured id swap the solenoid pack since I am pretty handy and it was affordable.. but it didn't seem to do the trick.. it drove around the block good for 5 minutes before it started shifting weird and throwing a code again.. almost seems to be slipping... I still have to check fluid level again and scan the code again but any suggestions? I have an apt to go to the tranny shop this week and would like to avoid the big bucks if possible.

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Ford 7.3L Power Stroke (1999-2003) :: 4r100 Transmission - How To Bypass Neutral Safety Switch

I have the 4r100 transmission how do I bypass the safety switch? Also what are your thoughts on starting the engine with the transmission out? I know to bolt the spacer plate to the engine.

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Ford 7.3L Power Stroke (1999-2003) :: 4R100 Transmission Will Only Shift To 2nd Gear When Throttle Is Feathered At 2500 RPM

Problems with my 2001 F250 4r100 transmission. Transmission will only shift to 2nd gear when throttle is feathered at @2500 rpm. All other gears shift perfectly. This problem is consistent.

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Ford 7.3L Power Stroke (1999-2003) :: 4r100 Transmission Loose After Warm Up Especially At 4th Shift Overdrive And Passing Gear

I have a 4r100 on in a 99 7.3 4x4. The shifting problem I have appears to be intermittant. it seems loose after warm up especially at the 4th shift overdrive and passing gear. possibly due to low presures ? sometimes (lately more often than not) hunts back and forth between 4th and o.d when passing or hill climbing. Under normal driving it shifts somewhat firm with 4th being an exeption.I have changed my crank position sensor filters and fluids which had turned dark and improved slightly. When I pulled the pan and replaced the filter the pan was spotless. No residue or signs of plates or debris. There is about 100,000 miles on the tranny and 350,000 on the truck. Questions: Is there a tcm for this transmission and if so could it cause these problems? I'm considering a purchase of an unlocked 1705 superchip to change the shifting but unsure if this will work for my issues...

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Ford 7.3L Power Stroke (1999-2003) :: Engine Oil Leak From Both Front And Back

Kind of bummed my truck now leaks oil from both the front and back. It's not much volume wise - probably a pint every couple months but before I came up to Alaska it had never leaked a drop. Probably nothing I can do about it barring a rebuild. I have noticed all the guys say not to use any oil additives of any kind. Trying to get it in a shape for another epic journey back down the Alcan highway this fall. Or should I get rid of it and go for a 6.7.

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Ford 7.3L Power Stroke (1999-2003) :: Oil Leak / Dripping At The Back And Bottom Of HPOP

Have another oil leak, just finished the pan flange gasket last weekend, made it 150 miles, now a new leak.

Took the spider out and everything on top, cleaned the valley up good, the fired the truck. HPO lines are good, but have a drip off the back and bottom of the HPOP, when I reach under it from the back, its right below the large 2 inch circle.

What this might be? was thinking possible orings somewhere under there where it seats, but its been 6 years since I replaced all the orings, don't remember exact layouts.

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Ford 7.3L Power Stroke (1999-2003) :: 2001 F350 Transmission Went Out A While Back

I have a 2001 F350 4x4. My transmission went out a while back. It would only go in reverse. I had it rebuilt and it is still having issues. When I take off with speed from a dead stop it shifts late...about 3000 RPMs. It shifts fine until it shifts into overdrive. It will go into to 4th then right into overdrive causing the truck to act sluggish.

I'm looking into my truck not starting well at any temp too! I didn't know if it could all be connected some how. My mechanic said that when he first started my truck it had a MAP sensor code. He also said that when he unplugged that sensor it didn't change the way the truck ran..Still like crap. I have changed all glow plugs relays and even did the mod to it.

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Ford 7.3L Power Stroke (1999-2003) :: Oil Leak Around The Transmission / Pedestal Leaking

I have a 2003 Excursion with a 7.3 and 240,000 miles. I have oil leaking around the transmission and the local diesel shop found the pedestal leaking. I installed a new pedestal from Rotomaster Part # A1382205N. It came with new O-rings and turbo bolts. I ran the truck and it began leaking again. Thinking I had pinched an O-ring I pulled it apart again but found nothing. I cleaned and inspected everything and reinstalled. Its still leaking. I used a straight edge to ensure the sealing surfaces were straight.

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Ford 7.3L Power Stroke (1999-2003) :: 2002 - Leak Coming From The Top Of Transmission

I had a leak coming from the top of the transmission. The antifreeze appears to be getting into the transmission because when I pull the stick it's a chocolate/white fluid and both the antifreeze and the transmission fluid are new. So, I am talking to two transmission places, trying to decide which one to go with and what to ask them to install because it seems I have different choices depending on what I want the truck to do. I will be using it to haul dirt and farm items, pull a 20 ft cargo hauler, maybe a rv some day.

The transmission guys are throwing all kinds of lingo out there I don't understand. and the price is anywhere from 2500 to 5000 for the tranny. Also they tell me what is included and what is to be changed out but I don't know if it's "everything". One guy said that the "John Woods" brand of tranny is what I want. Also I think my stock engine is fine. A cylinder contribution test shows only one with an issue and it seems to rev fine. The glow plugs need to be replaced I think. Where I'm getting here is if later I have to replace/rebuild the engine should I get a bigger tranny now?

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Ford 7.3L Power Stroke (1999-2003) :: 4r100 - Reverse Started To Go Away

Installed rebuilt transmission 1 month ago. Have noticed reverse has started to go away. Feels like it is slipping or tires are losing traction with a lot of vibration in the steering wheel.(tires are not slipping that's just the way it feels).. Does it worse when trans is up to temp. I suspect feed bolts but want opinions.(Mark K.) All forward gears seem fine with no issues. I have never been under the pan deep enough to access the feed bolts.

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Ford 7.3L Power Stroke (1999-2003) :: OD Flashing When Driving After New Trans 4r100

Well stock trans went two weeks ago so warranty company had another stock one put it (4r100). Finally got the truck today and I noticed my overdrive was flashing. I have no issues though shifts fine speedo works Rpms are normal I checked fuse 19 under the dash that's fine so I'm lost

If I turn the key on I can use the button like normal but once I drive it just flashes. It works but flashes .

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Ford 7.3L Power Stroke (1999-2003) :: 4R100 No Drive - All Gears Lost

Driving along today my trans started doing some weird stuff. It lost all gears. Forward and reverse. If I turned the truck off and let it sit a while it would go again for awhile then loose drive again. When I got home I checked fluid level and did KOEO o/d off and back on. I drove it around the block and it seemed ok, so I went on my way. After about 20 min I noticed the OD light flashing. I checked codes and It had P1754-ccs.

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Ford 7.3L Power Stroke (1999-2003) :: 4r100 - Overdrive Light Start Blinking

Took a 2 hour trip got of the interstate came to a stop light and the OD light starting blinking cut the truck off at the light fired it back up shifted in every gear like normal drove a little ways stopped at a light and OD started blinking again cut truck off back on light. Went away shifted great threw all the gears.

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Ford 7.3L Power Stroke (1999-2003) :: 4R100 Trans Won't Go Into 4th / OD Light Flashing And Occasionally Overheats

I have an early 1999 Ford F350 4x4 7.3. I purchased it used about a year ago. The trans was replaced with an ATS 4R100 and a billet torque converter. I have the paperwork for it to confirm it along with the mileage when it was installed. It currently has about 35k on the new trans.

Several months ago the trans heated up to about 200 degrees on my trans temp gauge that was already installed when I purchased it. Not a huge deal and after pulled over and high idling it off I went and no problems.

About a month ago I was towing my fifth wheel when I noticed the temp rising on a level grade. I also noticed the OD light flashing. I made it home and when I went to drive it the next day light was not flashing and it shifted and drove like normal without the trailer.

I towed the trailer again and same thing, OD light flashing and started heating up. I changed all the fluid and flushed it based on the trans flush procedure I got in this forum and replaced with an OEM trans filter. Towed the next day and everything was good. Temp was good and no OD light flashing but I lost 4th gear. All other gears shifted fine, no slipping, just won't go into 4th.

On my way back home the OD light started flashing again and instantly the heat started rising on the trans again. I was finally able to get it into 4th if I let off a little, but as soon as the OD light started flashing I lost it again.

I have a friend of a friend who works for Ford who offered to come over to hook his scanner up. When he hooked it up there was no stored codes from the OD light which we both thought was odd. Took it for a test drive and the OD light started flashing so we could get some readings. He said it showed an error shifting from 1 to 2 and another error when shifting from 3 to 4. I unfortunately forgot to ask him for the specific codes. He tried to read the torque converter info but said my truck was to old and the PID was not supported to read that info.

He said it appeared it was mechanical but without some type of break out box where he can physically shift the gears he couldn't say for sure if it was mechanical or electrical. He did not seem to interested in doing that test for me as he rebuilds trans on the side and said he could rebuild it for me.

It seems my overheating takes place when the OD light starts flashing. It still drives fine and shifts smooth with no issues with or without the OD light flashing. 4th gear usually doesn't work but on a rare occasion it will go into 4th fine which makes me believe it may be electrical.

I am new to diesels but have learned a lot about my 7.3 lately. I recently installed injectors, up pipes, hutch mod, and several other little things so I can get things done myself but am just a DIY'er who can follow good directions. I know very little to nothing about transmissions though.

While working on another issue I did notice there is a large wiring harness that connects up on the driver side of the trans. I unplugged it and was checking the wires and after removing the dirt and crud on it you could see the outside wire sheathing had deteriorated exposing the copper. I bought some liquid electrical tape and sealed everything up. I did look for a replacement wire harness at the time and the one I ordered was very similar but the plug was different so that is why I used the liquid tape at the time. I did not seem to have a problem at the time after fixing it but wanted to mention it here in case that may be an issue.

I also thought swapping out the solenoid pack may fix it. I did not want to drop the trans and send it for a rebuild if I did not need to. I know there are some other sensors associated with the trans like the TSS I think but don't know if they are even related to my issue.

I tried getting the codes from the guy but he does not have them and I can't get him back out. I have an OBDlink device connected to Torque on my phone but I couldn't get it to read trans codes. Could be user error.

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Ford 7.3L Power Stroke (1999-2003) :: 4R100 - Overdrive Light Flashes And Shifting Really Hard

I have a 2001 3/4 pickup. Sometimes the over drive light flashes. When it flashes it shifts really hard and sometimes it won't shift into 4th until I mash the overdrive button. Sometimes the light doesn't flash at all and it doesn't have any trouble shifting at all. Is it a solenoid? Or wiring issues?

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Ford 7.3L Power Stroke (1999-2003) :: 4R100 Trans Shifts Hard When In Any Position Other Than Stock

I just bought a 2002 F250 7.3 4x4 auto. It had a TS 6 position tuner installed. In stock mode, I got about 11 mpg. I wasn't too impressed. I found that when I left it in 75hp mode, my mileage went up to 21. I drive easy and try to keep shifts at or below 2,000 rpm. The problem is that, when in any position other than stock, my transmission shifts HARD.

My question is: what's going on here? Does the TS change the transmission shifts? Or is the extra bump in power enough to stress the tranny? Based on the factory gauge, the transmission is not running hot. The fluid is nice and pink with no odors or metal shavings. I'd hate to prematurely kill my transmission, but nearly doubling my fuel mileage is hard to pass up.

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Ford 7.3L Power Stroke (1999-2003) :: F250 4r100 - When Taking Off In 3rd Can Manual Select 2nd But Not 1st - Codes P0715 / P0717

5 months ago I brought a f250 7.3 2000 model the car i always wanted and to take a trip around australia but I am having problems with the 4r100 transmission that was rebuilt before i purchased the truck

The problem and checks. Truck taking of in 3rd can manual select 2nd but not 1st

Getting Codes P0715 , P0717 changed turbine speed sensor checked wiring to pcm all ok codes still coming up

Put truck on scanner and found TSS reading when manually in 2nd but not in park neutral or drive

Removed PTO cover to check gear turning that the TSS reads from with the truck up on stands the gear only turns in 2nd when in park neutral or drive it is stopped verifing what the scanner is seeing the scanner also see the gear changes but the transmission is not changing ...

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Ford 7.3L Power Stroke (1999-2003) :: Lost Power While Driving And Won't Start Back Up

I have a 2000 f350. Lost power whole driving and won't start back up. I have checked all my fuses and relays several times. Have no power to the fuel pump. Tried running a hot wire straight to the pump and still nothing.checked my emergency cur off switch and there is no power there. Also my WTS light isn't coming on now. Tried checking the heater bowl and no power there.

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