Ford 7.3L Power Stroke (1999-2003) :: Buzzing Sound Under The Dash After Heavy Rain


Aug 16, 2012

I have had a 2000 f250 crew cab for little over a year now. Two previous times, after heavy rains, the cabin light would blink on and i would get a buzzing sound under the dash. I would solve the annoying buzzing sound by opening and closing the door. After a few times, it would work, but my clock and radio could go on without the key in the on position. The next time i used it, no problems... so i put that worry in the back of my mind.

This morning it rained really heavy, sideways type of rain. I opened the door and noticed a small puddle on the vinyl floors right where my left foot goes. OH,oh i thought, but the truck turned over and ran like normal. I picked up a heavy load of hickory in the bed and hopped back in and noticed my speedometer jumping from 0- 30 when I was going about 35. The OD light was blinking, but the transmission shifted normally. I got up to about 1700 rpm and the speedo was barely jumping at 53-55. I make another stop to unload the wood and go back home and i get an intermittent buzzing sound on the way home and no speedo. OD light would start blinking before i hit 2nd gear. I also noticed the odometer not working (speedo related, right?)

I got home and took the fuse relay cover off and found that if I would remove the #1 relay "plug" (black square box 5 prongs) that dreaded buzzing sound would go away, checked it out , plugged it back in, buzzing back on. The clock light still stays on and radio will turn on without the key. I think that water obviously leaked in over something electrical and i have been searching this and other forms for a couple of hours. I am within a couple of weeks of saving up enough to buy the gauges, exhaust and possible DP Tuner and now this happens?

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Ford 7.3L Power Stroke (1999-2003) :: Buzzing Sound From Engine?

I've recently picked up a new noise. At idle the engine buzzes. It sounds like the vacuum pump running but coming from the engine (the vacuum pump is not running while this noise is happening). This noise could also be happening while I'm driving too but the RPMs bring up the engine noise so I can't tell. Nothing looks out of the ordinary and I haven't done anything different that would give me any direction (no off-roading). It was just there one day.

The truck doesn't seem to be running any differently (right now), just the buzzing. I just want to catch it if it's going to become something serious. An ounce of prevention is worth a pound of cure (not to mention the towing bill!).

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Ford 7.3L Power Stroke (1999-2003) :: Buzzing Sound When Flipping To Switch To Signal Turning

After disassembling what felt like the whole front end of the truck, I finally gain access to the danged thing. Mine has been acting up intermittently for about year and half I guess. When flipping to switch to signal turning, it started making a buzzing sound. At first it was doing it most of the time. Then it cleared up and started working right for several months, then act up, the act right. Well, now it makes the buzzing noise more often than not so i decided to address it. I went to Oreilly, they didn't have one, but told me the part number.

I went across the street to Autozone, that had one on the shelf that was same part number as Oreilly. I put it in and when flipping the switch, the relay does it tick tock sounds like its working, except for there is no indication on the dash cluster that its working, nor are the actual lights working. I swap back to original and buzzing, put in new one and tick tock but no lights. Whats the deal? Is this one of those things that you have to go back to Ford? Or maybe i got a bum relay from parts house and should exchange for another to see if it works?

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Ford 7.3L Power Stroke (1999-2003) :: Left Turn Signal Was Blinking Fast / Loud Buzzing Sound

I've been having an electrical issue for the past few months that I've decided to address now that the weather is getting a little warmer.

What happened is the left turn signal was blinking fast, so I assumed bad bulb, and later that day it stopped blinking fast and now I press the lever down to indicate a left turn and there is a quite loud buzzing sound. Sounds like it's coming from where the relays are, but I've replaced them and the bulbs and still nothing has changed.

I've also replaced the multifunction switch to see if that was an issue, but a new one did the same thing so I returned it.

Running lights work all around, but now there are no left blinkers, and also my left brake light doesn't come on. Pulling a trailer I have the same problem, I had the plug tested and only 3 of the pins have anything to them.

I know nothing about auto electrical systems.

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Ford 7.3L Power Stroke (1999-2003) :: Starter Engaging Randomly / Sizzling Sound Under The Dash

So I just bought a E99 f350 lariat. I wrecked the truck on the test drive and felt like the right this to do was to buy it. Finally have everything fixed and replaced on the truck and have run into other issues now.

While flushing the coolant system I started noticing that the starter was engaging randomly. After doing some research I found out it could be the GEM under the dash. Looked under the dash and I could here a sizzling sound and seen "smoke" /water vapor something coming off the GEM. And there is water coming through from the window/cab lights.

So. All the post I seen where from like 6 - 10 years ago. Where is the best place to buy a GEM? Will having the window replaced take care of the leaking issues on the window? What's the best after market cab lights? Cause I think they are leaking too.

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Ford 7.3L Power Stroke (1999-2003) :: Noticeable Vibration Between 20 And 25 Mph Under Heavy Pulling

I've got a 2002 F350 DRW 7.3 truck I'm having a little concern over. It started this summer, when under very heavy pulling I was getting a very noticeable vibration between 20 and 25 mph. I did not think much of it, as it only happened under extreme conditions.

Now I'm getting the vibration all the time, and it's started another band which is 40 to 45 mph. It's much worse if you are very light on the throttle, if you're full throttle it's much harder to notice.

Truck has 154,000 miles.

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Ford 7.3L Power Stroke (1999-2003) :: Heavy Smoke At Start - High Idle?

Here's the deal. 99 Powerstroke out new injectors and orings. Did orings twice to make sure i didn't damage it. New turbo, new utvc gasket, new ipr, new fuel pump, I new complete engine wire harness. I pulled the injectors and ran in another truck no problem. New injector cups compression was all in the 300-375 range. Any cold start smokes like hell. Goes away when driving after the first time of hitting boost. Spits and shudders for a few seconds until boosting. Every time I stop it starts smoking again at idle. No power loss not using oil. Can't get a grasp on this smoking issue. When cold start I kill millions of mosquitos in a one-mile radius.

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Ford 7.3L Power Stroke (1999-2003) :: Shuddering Low Gear Acceleration When Towing Heavy?

2002 F350 7.3, MANUAL transmission ZF6.

Bought this truck used for hauling an excavator, and after fixing damn-near everything engine/turbo/and-cooling-system-related ---- it's finally seeing some use.

Just recently started hauling 12,000lb payloads. When I accelerate hard in Low gear, and then shift into 1st and accelerate hard again, I feel the whole truck shuddering. It's like a shimmy-shaking vibration all through the vehicle.

It doesn't happen in higher gears, only when the following conditions are met...
1) Starting from a dead stop
2) 12,000lb payload (heavy)
3) Accelerating hard (Low, First gear)

I would also like to add that I experienced this shuddering vibration very intensely when I put the transfer case in 4wd LOW (front manual hubs left unlocked) and towed 14,000lb up a steep hill in 1st, 2nd, and then 3rd transmission gears.

^^^ By leaving front hubs unlocked and transfer case in 4wd LOW, I was effectively lowering my final drive ratio even more for extra pulling power in 2wd hill-climbing. I don't do this often, only when absolutely necessary. ^^^

I must also add that I do have slightly taller rims/tires than OEM ford WITH the original ford gearing (3.73) so I'm more like 3.51 final drive ratio.

02 F350 7.3l ZF6

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Ford 7.3L Power Stroke (1999-2003) :: Intermittent Idle Knock Heavy Use Dependent

My late 99 has 161K, I am the 2nd owner and bought from the Original owner. It is stock with no tunes. Auto/4wd.

It has had an intermittent idle knock and recently has gotten much louder recently when used heavily with towing for summer camping in the 7K range up steep hills. The knocking goes away above 12-1500 rpm. There is no noise when the engine is cold. It seems heavily temp/load/heavy use dependent. If driven lightly, the knock is quieter but still present. The trans was recently rebuilt and new billet converter installed, made no difference so it's not that it would appear.

I rec'd blackstone last week and the results are excellent. Running the cyl contribution test while hot in drive at idle reveals cyl 8 is running 4.9 to 5.4 Perdels. #3 is 2.2 to 2.8. 1,6,7 are 0. 2 is .6 and 5 is .4.... I haven't checked bolt torque yet. My question: Is #8 "fixable" potentially with bolt torque? Is it considered too far gone and should just be replaced?

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Ford 7.3L Power Stroke (1999-2003) :: Zf-6 Trans - Slips Under Heavy Acceleration In 6th Gear?

Ok, my clutch has been giving me trouble for a little bit and I'm almost positive that I have a bent release fork. It also slips under heavy acceleration in 6th gear. I am planning on doing a clutch, compete with flywheel and release fork and a new rear main seal. My problem is, here within the last couple of days the trans would pop out of 4th gear if I was just coasting. It has been getting noisy over the last few weeks also. I'm no manual tyranny expert, but this is making me think I'm gonna need to have it rebuilt.

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Touareg :: Water Sloshing Beyond Dash After Heavy Rain

There has been on/off heavy rain in northern nj the past week, and i noticed two nights ago that when i am turning it sounds like i have a waterfall in front of the dash. if i am making a right i hear water running towards the left and vice versa. I already searched and found one article pertaining to a "sloshing". the problem: it didnt have a solution.

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Ford 7.3L Power Stroke (1999-2003) :: Smoke / White Haze Under Heavy Acceleration On Occasions

My truck 00' 7.3 255k is smoking white. It's not thick its more of a white haze. Sometimes it does it sometimes it doesn't. It has a 6637 intake, exhaust, and wicked wheel. No tuner or such. Im thinking either the turbo is going out or maybe a leaky injector? Just checked the turbo wheel and it has a little side to side play. On start up itll puff white then go away but then under heavy acceleration on occasion there is a haze of white then goes to haze of black. It also feels like the truck is lacking some power. There is no oil in the coolant or coolant in the oil. Not consuming oil or coolant. And there is no excessive pressure coming out of the oil fill.

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Ford 7.3L Power Stroke (1999-2003) :: High Pitched Turbo Whine Under Heavy Acceleration

I'm on the road and I pulled over for a pit stop so I don't have time for a search right now, but I noticed under heavy acceleration a turbo whine so high pitched it almost sounds like metal on metal. Is this normal and I just noticed it, a leak somewhere, or maybe indication of something worse? The truck seems to be running ok otherwise. It's an '02 w/7.3 and 220k miles.

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Ford 7.3L Power Stroke (1999-2003) :: Buzzing Noise From Fuse Box Area

My friend and I were working on my truck and he was testing my AIH relay, as he was testing it the fuel pump was clicking on and off a few times over about 10 minutes. He explained that the current must be back feeding through the system and activating the pump. After testing the relay he determined that it non-functional / broken.

When we went to start it there was a strange buzzing from the fuse box area. After testing all of the fuses and then his code scanner not being able to connect to the truck we can only figure that the PCM is done.

The truck will turn over but not start. Any time the key is in the run position the buzzing noise is there unless you pull the PCM relay or the IDM relay. He says (I know very little about this stuff) that the IDM relay is trying to close but because the PCM is fried the IDM is not getting the signal to do so....?

So what now? Do I need a new PCM? He said something about it need to be reflashed to match the old one, is that right? Are all PCMs equal? What else should I know?

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Ford 7.3L Power Stroke (1999-2003) :: 2001 F250 Won't Start / Buzzing Noise And Would Crank

I went on deployment and handed the wife to crank the truck up she did but didn't drive it so batteries didn't charge back up. I got them charged up and the truck cranked right up. I was plugging it in at night and it would start just fine the next morning. Then a week later batteries kept dying in a few hours during the day. Had to jump it again. then even when plugged in trying to crank it there was a buzzing noise and it would crank but not start. I bought new batteries and it cranked right up and drove fine until I shut it off and same problem and batteries were low again and it will crank but wont turn over. I am thinking maybe alternator.

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Ford 7.3L Power Stroke (1999-2003) :: 2001 - Buzzing Noise Coming From Flasher Relay?

2001 F-350, 7.3L,

Has done this off & on for a few years and am tired of it! Noise is kind of a buzzing that seems to come from the flasher/turn signal relay. It stops buzzing when you turn on a turn signal, activate the flashers, or lift up on the shifter arm(?). Had to drive home yesterday with the flashers on! So I see from researching that it may actually be the multi-funtion switch on the steering column. So I removed that, cleaned up all the contacts, and put it back on and the buzzing did not go away.

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Ford 6.7L Power Stroke Diesel :: Buzzing Sound While Running And A Much Louder Sound After It Shuts Off

Recently my brother in laws truck started making a buzzing sound while running and a much louder sound after it shuts off. Trying to track down the sound. Listen to the whole video because the end is where it gets loud.

6.7 powerstroke strange noise - YouTube

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Impala - Chevrolet :: Low Moaning Sound Only In Heavy Rain

My '02 Impala makes a low moaning sound only in heavy rain and only if I am forced to drive through a large puddle.It first occurred a year ago after it had it's catalytic converter replaced due to the recall. The dealership mechanics checked their work and could find nothing. I tried spraying it with a garden hose under the car and under the hood while moving the throttle, still no sound. A local, and very thorough mechanic, heard the sound on a rainy day, but could find nothing. He could see nothing wrong, but thought that changing the serpentine belt would work. I replaced it with one from the dealer, but the sound still returns on rare occasions.

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Ford 6.0L Power Stroke Diesel :: Knocking Sound / Heavy White Smoke

So I am owning my first diesel so I am still getting use to it. Shortly after I bought it, I had to make my 900 mile drive to work and it ran great. After being here for a week or so I noticed heavy white smoke bit thought it had to do with the -5- -10. And haven't seen the white smoke since the weather warmed up. Since then I have noticed a "knocking" sound that to me sounded like a rod that I didn't notice before. After reading through these forums, it sounds like I probably have a cracked injector. I have had no engine light or anything. So my question is, can an injector fail or be cracked without an engine light and can a code reader detect which one it is with no light on?

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Ford 6.7L Power Stroke Diesel :: Buzzing Sound After Shut Down?

Been noticing it more recently. After shutting truck down I would say 15-30 seconds after some type of pump or solenoid starts running and does so for another 30 seconds or so ( from the frontnofmthentruck). What this might be? Also have noticed it just once after starting I was walking around the front of the truck and heard this buzzing sound once again.

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Ford 7.3L Power Stroke (1999-2003) :: Dash Went Dark Suddenly Then No Power

I was driving today and all of the sudden the dash went dark. No odometer, power windows, radio nothing. As soon as I touched the brakes it went dead. Wouldn't restart and all I could hear was a constant buzzing coming from the fuse panel by my knee. Let it sit for five or ten minutes then it would fire up and run good then do it all over again. The second time the truck had no power. I put a jump pack on it and fired right back up. After the the third time I called a toe truck. I'm guessing it is a electrical/charging issue.

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