Ford 7.3L Power Stroke (1999-2003) :: Code P0264 - Unplug 8 Injector Truck Almost Dies / Plug It Up And Smooths Out


Jun 29, 2015

Early 99' model I picked up. Blew the oil cooler and had lot of pressure in the Degas bottle, so did head job and oil cooler and now I'm Still getting a P0264. Unplug #8 injector truck almost dies, plug it up and she smooths out...

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Ford 7.3L Power Stroke (1999-2003) :: 2001 - Injector Fuel Drain Plug Stripped?

I am currently doing my injectors. Just a quick question. I was trying to get the fuel rail drain plug out but it stripped, actually not on the driver side stripped. I know there is the drain plug on the back of the cylinder. If I drain that and turn the crank over by hand will that drain all the oil and fuel that has drained into the cylinder? I'm really not trying to bend a rod when I turn this thing over. It's A 2001 7.3

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Ford 6.0L Power Stroke Diesel :: Running Rough - #2 Contribution / Glow Plug / Injector Code

#2 contribution/glow plug/injector code ????? Harness looks good. What's the malfunction?? Runs rough. Never seen those 3 codes together.

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Ford 7.3L Power Stroke (1999-2003) :: 2000 - Got Code P1316 - Injector Wiring Harness?

I have a 2000 Ford F550 7.3. I bought a Superchips programmer to read the codes on my truck and up pops this P1316, so I did some research and found out that the most common problem is the injector wiring harness. I bought new valve cover gaskets and the injector wiring as well because the truck is old and I figured new wires wouldn't hurt.

So after installing the new wiring harness and gaskets I'm still getting this Code! The truck idles rough and serge's sometimes, also there is a lack of power and some shaking between 40 and 50 miles per hour, however form 50 to 60 MPH seem's to be just fine. I don't trust the "Mechanic Shops" around here and will only take the truck in as a last resort.

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Ford 7.3L Power Stroke (1999-2003) :: Code P1271 - #1 Injector High - Low Side Open

Getting DTC Code P1271 - #1 Injector High -> Low Side Open.

The code tends to show up more during cold weather start up. Using AE-AutoEngenuity KOEO - Buzz Test returns the P1271 error

Troubleshooting performed:
- 42-Pin Connector @ Driver Side Valve Cover
- 9-pin VCH on Passenger side
- IDM Module under driver side wheel well
- All of these are testing within the 2.8 - 3.2 Ohm range
- (Used the GB Reman. Tech Bulletin 103) - TB 103: 1994-03 Ford 7.3L IDM Replacement & Diagnostics)

I was going to replace the solenoid, however, with the above readings I'm not convinced it's the solenoid. Before I tear into the valve covers I was looking for some add'l thoughts from the forum. Could it be the IDM ?....

Any add'l checks to perform using AE, or the IDM, other than replacing IDM.

01 Platinum 7.3 - BTS - PHP Hydra Tunes - 4" FloPro - Riff RaffWheel - Redhead Steering - Driven Diesel Hutch/Harpoon - Kenwood DVD w/ back up- 35"s - GloPro EGT/Pyro/Boost/Trans, Scan Gauge II, AE bundle

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Ford 7.3L Power Stroke (1999-2003) :: Truck Dies When It Comes To Stop

I know there are a few threads floating around regarding truck dieing, but mine is slightly different than the others, maybe its the same culprit, maybe not, but i thought i would start a new thread just in case.

First, I commute about 50 miles to work everyday, truck gets plenty of interstate highway run time, smooth as silk. About a month and half ago when i almost got to work I slowed to stop at a red light. As I came to a stop the truck "stumbled". Acted like it wanted to die but caught itself and kept going. I said whooaaaa girl, what this? Ive had this truck for almost 10 yrs now and never anything like this. About a week or so later, same commute, same red light, cept this time it dies. Starts right back up no problem. Just acted like someone turned the key off.

Then a week or so after that, while driving home this time, as I pulled up at the house to check the mail at the mailbox, when i came to a stop it died. Cranked right back up. Before I could put in drive, it died again. Cranked right back up and i drove on into the driveway. Then a few days later, while checking the mail again, it died again. Cranked up immediately and parked.

Today, while driving home, after i had gotten back to town, but before i got home i made a stop at bank drive thru, when i came to a stop, it died. While cranking it wanted to start and kind of stumbled on itself and died. Then it cranked right up and i came on home no problem.

So far it only occurs after approx 45min to 1 hr of operating time so the engine and everything else are at temp and far from cold. After reading thru some of the other threads of similar but different conditions (cold start dieing, dieing while under power, etc) Im getting flooded with ideas of what could cause it, but not settled on any.

1.Could be failing ICP? (original, has never been changed, 317k+).

2.Could be plugged fuel filters? (been a while since changing, approx 30k+)

3.Could related to one of my own earlier threads regarding possible failing alternator (when rpms drop can volts drop enough to kill engine?)

4.Could be loose ignition switch? (about 2 yrs ago i had to swap the blinker switch, to get to it had to remove the ignition. Upon re-installation the switch never did get tight as before and was loose. Been loose ever since. To the point that with key out of ignition and door ajar i will get the door chime as if the key was in ignition. I can bump the ignition, and chime goes away. Been this way for two years and no apparent problems. Until now maybe?)

I was thinking ICP after a few of the other threads, but after tonight Im leaning towards the ignition switch. I guess i can try to wiggle the switch after cranking tomorrow and see what that does for a trouble shooting effort. Is there a way to trouble shoot the ICP to see if its failing or not? Isn't that a fairly costly sensor? Would hate to buy one and not be the cause, but after 317k i may need to buy before too long anyway.

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Ford 7.3L Power Stroke (1999-2003) :: Truck Just Dies Like Shut The Key Off When Warm

I have a 99 7.3, I took off driving the other day and after about 10 minutes the truck just dies like I shut the key off but everything was still on. I tried to restart it and it would fire for just a sec then die. I set for about 15 minutes and tried again it fired up and ran about 5 mins then the same thing. I had a buddy hook it up to his scanner and it has a p0605 and another icp code.. We changed the icp then erased the codes.. Ran some rest through the scan took with the truck running and no codes so we took it for a drive made it about 20 minutes away and same thing but this time has the p0605 code again. Could the pcm be bad? I also noticed the electric pump is always on all the time it will cycle at least 30 seconds every time the key is turned??

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Ford 7.3L Power Stroke (1999-2003) :: Unplug Front Side Marker Socket?

I need to replace my FRONT side marker socket.

This is the small 194 bulb socket, NOT the parking/signal socket.

There IS some sort of clip that, for the life of me I can't figure out.

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Ford 7.3L Power Stroke (1999-2003) :: Truck Hiccups Under Idle And Dies When Warm

I've been working on my truck for months now on and off. I thought i finally had it back, but i have (again) problems with running. it basically only ran for a full day (hauling trip) after getting it back up and running. next day, it died on me on the road.

The new deal right now is that I can make the truck start and it will run, but it has little "hiccups" or misfires that will happen every now and then. Once it gets warm enough, the idling sounds chopped (best way i can explain it). After "chopping" it will then run fine (until the next chop). then it seems that once the truck gets warm it just stalls out. When that happens (shutting off) i can't get it to start right away. i have to wait awhile before it'll start and that lasts only so long.

The truck puffs a tiny bit of white smoke. not constant but more like a "puh - puh - puh" ....I've changed out quite a bit of used up parts now...

Turbo
Injectors & wiring harness
valve seals
IDM
ICP
IPR
CPS
MAP
fuel pump
vacuum pump
glow plug relay
starter relay

All the sensors are OEM. There's fuel in the fuel bowl, and the filter is clean. Plenty of oil in HPOP & oil level in crankcase is good. Have plenty of fuel.

Air filter is clean and fine. No codes. No lights.

2001 f350 7.3 320k on it.

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Ford 7.3L Power Stroke (1999-2003) :: Truck Misses And Randomly Dies Only When It Rains

I am at a loss on what this could be. For the past 8 - 9 months my truck will randomly miss and if I am going slow enough it will cause the engine to quit but only when it is raining. I sometimes get a service light when it happens but as soon as i turn the key off and back on it goes away. My truck runs perfect otherwise and even when it rains except when it randomly does what I just explained.

This started when I replaced my passenger side valve cover gasket and I also took out my "brain box" (don't remember what it's called) and put it back in (didn't replace it). I did have the up-pipe replaced as well around the same time and put in EGT, boost and trans temp gauges. That's about the only things engine compartment wise that's been done.

I did just take it to a shop to put on a scanner and after his testing it did spit out 1 code. It was the cam position sensor. Can this sensor cause what I have explained? Like I said, this only happens when it rains. Doesn't matter if it's poring or barely sprinkling.

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Ford 7.3L Power Stroke (1999-2003) :: Truck Starts Then Dies / Cuts Out When Running

I have changed pickup filter in tank and cleaned 2 tube filters in tank i thought that would fix it.

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Ford 7.3L Power Stroke (1999-2003) :: Truck Stalling While Driving / Dies For A Second On Accelerating Or Cruising

Like the title says my truck has been stalling while driving. Accelerating or cruising it dies for a second, two at the most, and then just keeps chugging along again.

I thought i'd fixed the problem last year when I did injector O-rings and 50 cented my UVCH. It hadn't done it since, until two days ago. Started out with a two good solid stalls while gently accelerating up hill. I had thought maybe my fuel pickup foot had finely given up the ghost because I was below a quarter tank. But I filled her up full, and then she did it again about 50 miles of driving later.

I didn't catch the first four stalls on my torque app, because I'd just recently decided to stop logging every trip, with the thinking that it had been half a year problem free, why keep logging waiting for something that isn't going to happen. I did catch the 5th stall on the torque log. But I'm having trouble trying to figure out where it happened in a 30 min log.

First question where would yall start in tracking this thing down? Next what data actually should be logged? I think I've got some extra stuff in my logs that isn't necessary, and is maybe bogging down the system. I get one data point per second resolution on my logs. Are there ways to improve the resolution, will getting rid of some PIDs work?

Lastly I need to attack this thing smartly, without throwing time and money at unneeded parts. I had surgery and I've been out of work for 3 months and I'm looking at another 6 before I'm making money again, and there is no unemployment for the self employed. Also I only get 3-4 light weight upright hours a day to work, exceed that and I'm back on the couch battling swelling for a week.

Also is there anything I can do while driving to "flag" the stalls so I can find them more easily in the logs?

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Ford 7.3L Power Stroke (1999-2003) :: Truck Won't Fire After Glow Plug Replacement Unless Plugged In

​​​I just replaced the glow plugs, gpr, valve cover gasket and harness. When cooled down, cranks but won't fire. Smoke DOES come out the tailpipe. If I plug it in for awhile it fires right up. What else can I do or check?

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Ford 7.3L Power Stroke (1999-2003) :: Truck Starts Great And Dies When Hot - Codes P1283 And P1212

Truck starts great, and runs and idles fine until it warms up. This could be 15-20 minutes of driving or idling. Then it just dies. Like dead dies, lose power steering, everything (ac and lights still work, but no engine). It had died while idling, it has dies while cruising at 45mph. Then it will crank but no start. After about a 45min to an hour it will start like there was not issue, and pretty much drive the rest of the day (even after sitting) with no problem.

I installed the Adrenaline a few months ago, but the truck ran great for quite a while before this problem occurred. I did have it shipped with a rebuilt IPR. Tonight, I rebuilt the IPR with Guzzle's kit, and stripped it all the way down. Truck died again.

I have not had my AE hooked up when it died (stupid me today). But afterward I have been getting a few codes: P1283 (IPR Control Circuit) and P1212 (ICP lower than desired Engine crank or run).

When trying to start ICP duty cycle is about 64% and pressure is 185 to 190. If I unplug the ICP sensor pressure jumps to 2000ish, truck turns over faster and ICP Duty cycle goes to about 35%.

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Ford 7.3L Power Stroke (1999-2003) :: Truck Won't Start / Loud Click On Passenger Wheel Well And Then All Electric Completely Dies

Just tried putting a ts6 on my pcm. First time I hooked it back up I just got cranking with no start. So I pulled the pcm terminals really well plugged it back in and got nothing. I do not remember because I was kind of in a hurry if I unplugged the batter cables and back on the second time. I plugged it back in after cleaning terminals and went to start and got nothing. A loud click on passenger wheel well and then all electric in truck completely dies. I hope I didn't fry my pcm. Maybe just blew a fuse or starter relay?

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Ford 7.3L Power Stroke (1999-2003) :: 1271 Injector Code - High Side To Low Side Open Cylinder 1

I've got a 1271 code and I can't seem to make it go away. Code definition is "High side to Low side open Cyl 1". The truck runs fine, no rough idle, no excessive smoke of any color, just the damn CEL light stays on. I check the UVCH and all the injectors ohm in at 2.7 ohms. I've already done the updated clips under the covers. I run all the buzz tests and KOEO/ KOER tests and all appears OK. My AE won't do a Cyl contribution test. All the injector data shows all 0.00. I know its not that perfect. "high to low open", does that mean I've lost a ground? If so where?

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Ford 7.3L Power Stroke (1999-2003) :: 2002 Suddenly Dies While Driving - Code P0683

I have a 2002 ford excursion. I know they have cali emissions. It runs fine then suddenly dies while driving. We've replaced the glow plug switch and relay. Neither one fixed the problem. we washed the motor a while back and it fried the programmer wiring.

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Ford 7.3L Power Stroke (1999-2003) :: Air Intake Heater Plug Code Eliminator P0541

Air Intake Heater Plug Code Eliminator P0541

In conjunction with the AIH Delete Plug??

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Ford 7.3L Power Stroke (1999-2003) :: Truck Cut Out Twice While Driving - Code P1211

My wife returned home and stated that my excursion stopped running twice while she was driving it. She said both times were as she was letting off the throttle coming downhill an off ramp. Both times it fired right up and drove away fine.

I pulled the codes using torque app and it showed a p1211. Unfortunately I had just screwed up my gauge settings so I really didn't have any gauges set up so I couldn't use it. (It's for the 6.0 anyway).

After some Internet searching I am guessing it's an issue with the icp or ipr. How do I tell which one to replace? Truck does have a dp tuner normally set to 80 economy tune.

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Ford 7.3L Power Stroke (1999-2003) :: Truck Won't Run - IDM PCM Communication Code P01668

My baby won't run throwing PO1668 IDM PCM Communication Problem. It threw the CPS code first I changed the CPS and it now has the other codes. I'm stuck how do I test the idm all the fuses are good and the relay is good I believe I switched with another one... 341,000 miles I love this truck .....

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Ford 7.3L Power Stroke (1999-2003) :: Truck Is Starting Slow And Dragging As If Batteries Going Bad / Code P1247

Got two brand-new Motorcraft batteries installed about a month ago and truck has been cranking great. However, the last couple days in the mornings the truck is starting slow and dragging as if the batteries are going bad. It does crank pretty quick but just has a noticeable starter drag now. Since I have no way of diagnosing the batteries with a tester over the holidays.

What are the odds that brand new batteries are going bad? I was thinking this is a starter issue since the drag is most prominent in the morning but it does it throughout the day while I'm driving driving on each start. But it's not as bad as the first start-up.

I hooked up a scan tool (Forscan and Dash Command) and the only trouble code I received that something to do with the turbo boost pressure fault, it was a code P1247. I don't see how a turbo boost pressure fault, low pressure, could have any starting related issues but you never know. Just a note this code only came up on my FORScan Lite app but it did not come up on the dash command app so I'm not sure if it's a legitimate code.

So I'm back to a battery or starter issue. Is there a way that I can check without much equipment to detect whether not I have a starter or battery problem. I do have a battery charger but no other equipment.

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