Ford 7.3L Power Stroke (1999-2003) :: Fuel Gauge Stuck On Full


Sep 25, 2011

Well besides the pyro breaking friday BEFORE live tuning,and the exhaust leak I gained on the way to Texas(not inpart of the pyro not working). Now the fuel gauge is stuck on full. It looks good,200+ miles and still on full. Could it be the gauge,or possibly just the sending unit? Maybe a fuse?

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Ford 7.3L Power Stroke (1999-2003) :: Fuel Gauge Goes To Beyond Full And Stays There

Two years ago I acquired a very very nice 2001 F350 DRW crew cab. The person I purchased it from put a Remanufactured 7.3 in it and set the truck up to pull wedge trailers. He put 25K miles on it and put it on Craig's list where I found it. It just turned over 300,000 miles.

One of the changes he made was to install a 70 gallon fuel tank in the frame rails below the bed. He told me that when the gauge reads EMPTY there is still 20 gallons in the tank. I remember him telling me that this anomaly is due to using the stock Ford pickup in the larger tank.

I have never filled the tank because so far the truck is used locally. I usually put 10 to 20 gallons in and when it gets to E I do the same fueling.

Then one day I turned the key on and the needle went up and beyond the full indication.

I can get under it and maybe the tank has some name or model number on it.

The truck runs fine, but the gauge concerns me. Eventually the truck will be making round trips from Chicago to our retirement home in Santa Fe, NM. It would be nice to have a working fuel gauge!

I have spoken to the person I purchased the truck from. He installed the tank as part of a complete upgrade that included a re-manufactured 7.3. The fuel tank is a 67 gallon Titan mounted between the frame rails. He believes that the original Ford sending unit was installed. That means it has 300,000 miles on it. I had the truck on a lift yesterday and it is a very tight fit. The garage said the best way to do the repair is to remove the bed. Six bolts, disconnect the tail lights and the 7 pin trailer connector and it is off.

So, my questions now are... Should I stay with a new Ford sending unit or are there better ones to install? Are there any other updates to the fuel delivery system that should or could be done at the time?

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Ford 7.3L Power Stroke (1999-2003) :: Erratic Fuel Gauge - Level Would Register Full When Only Half A Tank Or So

I've been having a very erratic fuel gauge issue as of about 2 months ago. My fuel level would register full, when in fact I knew it only had 1/2 a tank or so. Then 5 minutes later it would be pegged on full. Under a 1/2 tank the gauge would read any where from 1/2 to empty from 1 minute to the next. So last week I decided to drop my tank and take a look. I was thinking maybe my fuel sender was broken, maybe a loose wire in the tank, or even that my float had dropped off in to the tank.

After dropping the tank, I removed the PK-Up and sending unit and everything was intact. I placed my ohm meter on the sending unit and it checked out fine. So I took the Pk-up and rolled back up underneath the truck and plugged it back in. I had my son turn the key on and off while I moved the float to different levels in order that it would register. It registered empty, 1/4/, 1/2, 3/4 and full just fine as I moved the float to those levels. If you leave the key in the run position and move the float, it won't register or better said, the in cab gauge will not adjust with the movement.

You have to turn the key off move the float and hold it there, then have your assistant turn the key on and the gauge will show the position that you've moved and held it at. I simply removed the plastic cover from the sending unit, and sprayed it down real good with electrical contact cleaner. I didn't scrub the copper contact area at all.

I was concerned that scrubbing might remove more than I wanted to, and really mess things up. I attached an Ohm meter and checked resistance thru out the float travel. All checked out good and I reinstalled it. So now my fuel gauge is working as it should be. I did make a video while I ohmed the Sender Unit thru it's travel, but for some reason it won't load.

[URL] ....

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Ford 7.3L Power Stroke (1999-2003) :: Fuel Gauge Stuck - Brake Light Quit Working

I recently had my fuel gauge stuck on full and at around the same time, my left rear brake light doesn't work. I do have LED brake lights in the rear so I am not sure if that changes anything. I thinking something with a ground or is it possible that these aren't even related.

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Ford Super Duty (1999-2016) :: Fuel Gauge Stuck On Full

2000 v10 f350 single tank...fuel gauge is stuck on full. I'm on the road so I don't have my drawings so I tried some quick troubleshooting. If I remember right 160k or so is full and 20k ohms is empty...so I unplugged the sender from the harness which should be open and the gauge should read empty. With key on its reading full. I then followed the harness and unplugged it near the brake booster...key on it reads full. Just wanted to make sure I'm not doing anything wrong before I rip the dash apart.

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Ford Super Duty (1999-2016) :: Fuel Gauge Stuck Over Full

I have a 2000 ford F 250 with V-10 engine with fuel gauge stuck. The problem started in the winter a couple years back on a cold night when I fueled the truck with it running. The fuel gauge never went down. I assume this would indicate a stuck float? I dropped the tank and noticed a loose yellow wire. I can't see that the wire was attached anywhere though? A V-10 is not the engine to be guessing with on fuel...

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Ford 6.0L Power Stroke Diesel :: Fuel Gauge Goes Down To Half Way Then Back To Full Or Sometimes Even Empty

fuel gauge does what it wants? It goes down to half way then goes back to full or sometimes even empty. Not a big deal for me because I have gotten used to it. But I would hate to have my wife in here and she thinks it's good and run out.

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Ford 6.0L Power Stroke Diesel :: Fuel Gauge Went To Empty Or Half With Full Tank

My fuel gauge acted pretty weird today. When I left my house today it was just above half a tank. I was sitting in traffic quite a bit and then looked down and it was below the e. I knew it wasn't empty so I kept going. Got to work. Went for lunch and it said full drove about 5 mins to eat and it went down to half a tank. What's going on? I am thinking of the fuel sender or wiring?

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Ford - Explorer :: 1998 - Fuel Gauge Stuck At Full

I have noticed when I turn the key on the needle moves down just a touch but goes back to full. I have disconnected the wiring harness for the fuel tank and reconnected it. I have tried tracing the harness back towards the front but no luck yet. I'm guessing it's a bad ground or something. And if so what was the solution.

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Ford Ranger / B-Series :: 1996 - Fuel Gauge Stuck At Full Mark?

My fuel gauge is stuck at the full mark. What to check and where to start?

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Golf IV R32 :: Fuel Gauge Stuck On Full?

I am having a "made you look moment" that I thought was a blessing only to figure shortly after that it was just a very very evil joke. So what happen was I turn my car on after it has been sitting for about an hour and half in the shade in 80-90 degree breezy weather, the fuel guage decided that my half tank of gas was not enough and so it figured out a way to osmosis itself and create a full tank instead. Even my miles to empty rose too at the same time. the odd part was all I did was turn the car on to idle.

What gives? I have a new gas cap so its for sure not that, there is gas in the tank too. At first i thought it might be the floater in the tank getting stuck on something but then I thought it may be fumes from the heat causing a pressure build up. So I decided to drive the car to see if any change would occur and it did. It was dropping from full down a 1/4 then stayed there. I figured if I gas it a tad more it might suck up the fuel fumes or something and sure enough it did. It dropped back down to the original amount.

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Ford 7.3L Power Stroke (1999-2003) :: Installation Of Fuel Pressure Gauge?

I bought an Autometer 4763 gauge that didn't come with the correct fittings to plumb the sender into one of the extra ports on the back of the bowl. I went to the Ace hardware store right across the street and they didn't have anything (not surprised) and then Napa. They couldn't find a fitting to match either. He found that the plug threads are 7/16 20 tpi and the sender is 1/8" NPT. He suggested getting a 7/16 20tpi bolt, drilling it rifle-style, and then tapping it for a 1/8" NPT. The alternative, and what I ended up doing, was to use brass fittings to tee it off one of the supply lines to the heads. I ended up going that route but wanted to know if I should have looked harder for the right fitting.

Here's a pic of what I have now. I've test fit it, and it seems to work although I will need to insulate the hard lines because they rub due to the offset.

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Ford 7.3L Power Stroke (1999-2003) :: Fuel Gauge Reading Inconsistently

I've had an ongoing issue with my fuel gauge reading incorrectly, and now I'm trying to fix it! Basically, it will change all over the place while I'm driving (not erratically, but definitely moves occasionally). I recently fixed my overhead display, but the "miles to empty" display doesn't seem to be very consistent. It will read 450 miles to empty, and then the next time I look at it, it will have dropped 100 miles or something (after minimal driving).

So I'm wondering where I need to begin looking to fix this problem. I've replaced the dash cluster using Circuit Board Medics, so I'm fairly confident that's not the issue. I've read that it can be the fuel pump or the fuel tank sender, but how to check if these are actually the problem or how much time it will take. Luckily, I've never run out of fuel and been stranded, but I need to fix this or it's only a matter of time!

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Ford 7.3L Power Stroke (1999-2003) :: Fuel Pressure Gauge Installation

Looking for pics of where/how they mounted their fuel pressure gauge? I'm getting ready to install one.

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Camry :: Fuel Gauge Stuck On Half Full

I have a 2005 camry le the fuel gauge stuck on the full half.

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Toyota - Corolla :: Fuel Gauge Stuck On Full

The fuel gauge in my 1999 Corolla is stuck on Full. My mechanic says it's the fuel sending unit and will cost $250 to replace. But today, the low fuel warning light came on and it appears to be functioning properly. Does the warning light use a different sensor or does that mean the fuel sending unit is working and the gauge problem is elsewhere?

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Ford 7.3L Power Stroke (1999-2003) :: Crank But No Start With 1/4 Tank - Bad Fuel Gauge

1/4 tank just kept cranking. Added some diesel and started right up thought it was bad fuel gauge. Went about a mile and shut down just off. coasted went got more diesel but this time cranked but no start. anti theft light was flashing too.

Towed home started right up after tow... Starting now... Tomorrow was going to change the fuel filter....

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Ford 7.3L Power Stroke (1999-2003) :: Tips To Remove Stuck Fuel Filter Lid

I am attempting to change my fuel filter - have a new Napa unit complete with new lid.

I can not get the old one off (this alone tells me it's been on there too long). The hex is 26mm and all I have is a 26mm box end. It just rounds the corners of the plastic hex off.

As the new filter has a new lid, I am using a steel chisel and hammer (in a CCW direction) at several places on the top flange. I have also smacked the top flange liberally to get it to let go of whatever is holding it.

I'm about to get out my map torch out and warm up the plastic but would rather not produce a flame on something with fuel directly behind it.

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Toyota - Camry-hybrid :: Fuel Gauge Is Stuck On (F) Full

Filled the gas tank as full as I could get it. Done this many times. Now the fuel gauge is stuck on (F) full.

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Prius (2004-09) :: Fuel Gauge Stuck On Half-full

I was involved in a collision and had my 2005 Prius (direct from Japan import) in a collision repair shop. The shop performed the necessary electronic checks and fixed the superficial damage to the Prius. After a time, the car was completed and I drove it off-the petrol gauge was at the half tank mark.

One week later, driving 80k (~50m) a day, my gas gauge is still at the half tank mark. I decided to fill up the tank. I paid for what seemed to be almost a full tank price...and the gas gauge increased by one increment only. It still hovers at one bar over the half mark.

Scouring the web, and this site, I found a fuel calibration protocol. Here it is .....

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Lexus IS 2014+ :: Fuel Gauge Stuck At Full - How To Reset

How to reset or power down the f sport gauge? My fuel gauge is stuck at full for past few days. Its been stuck before but eventually came back within few minutes.

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