Ford 7.3L Power Stroke (1999-2003) :: Intermittent Starting / Code P1280


Feb 12, 2017

My 02 f250 w/ 7.3 won't start. Cranks and nothing. No smoke or anything. For the last year It has had a intermittent starting problem, where I would drive it for 15-20 mins. If I shut it off like I would if I was at the fuel pump and then restart it, it wouldn't. I'd have to wait 30 minutes with a hood open and then it may start. Other times I would have to wait hours.

I tried replacing the crank position sensor, the fuel pump and filter.I did all this in the Last 300 mile . There's No change. After a week or two of sitting it won't start. What can I check and what can I try.

To add more info. Since I am not the original owner I pulled the computer that is located behind the ebrake to see if someone else had installed a chip, as I've heard that if that chip goes bad then the truck won't start. I disconnected that battery and pulled it. Negative on any chip. Put it all back together and tried again. No start. I borrowed a code reader tonight and pulled a P1280 code. I'm back to square one.

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Ford 7.3L Power Stroke (1999-2003) :: 2000 Truck Taking Three Cranks To Start - Code Is P1280

2000 7.3 Excursion. Truck ran fine on a 5 hour trip for family vacation. Pulled and to where we were going turn the truck off then what I had to do I came outside try to restart the truck for the next three days it would take 2 to 3 cranks before it was would start. Then on day number three tried six times and didn't start went to bed woke up the next morning and it took three cranks to start. drove it down to mechanic shop near me they have been troubleshooting and think it's an electrical issue the code is P1280; he said there were a couple other codes too and he would tell me what they were later but he never has. I took him a new CPS a new ICM and a new PCM, none of that fixed it. I am at my wits end here and really have to have my truck for work every day.

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Ford 7.3L Power Stroke (1999-2003) :: Idle Roughly - No Power - Got Codes P1280 And P1316?

Started my truck yesterday and drove about 1/4 of mile and all of a sudden I lost all power but was lucky enough to creep back home. Had a friend put it on a scanner and it spit out P1280 and P1316 codes. My truck will start and idle rough but has no throttle response and no power. I changed out the CPS and ICP and the problem still exists. I got an infrared thermometer and checked the heat coming off each manifold and the driver side was reading about 200 while the passenger side was reading about 75 while at idle. Pulled valve pan cover off the passenger side to check and see if the harness came loose and everything looked fine. So my question is do you think this could lead to a bad IDM?

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Ford 7.3L Power Stroke (1999-2003) :: Intermittent Starting / Spin Like A Top But Not Fire

2002 7.3 PS TD.

Lately sometimes when I get in and start the truck all is well. Then the next time it will spin like a top, but not fire. New batteries. Then it will fire right up. It may go a few weeks, or days, then it happens again. Temperature does not seem to be a factor. It also doesn't matter if the engine is hot or cold. Once when rounding a corner at low speed, it just died, then started right up.

I recently changed the fuel and air filters. I think the glow plugs are getting old. In cool weather I turn the key on for about 1 min. before cranking. I have 110,000 on the engine with all original parts.

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Ford 7.3L Power Stroke (1999-2003) :: E99 Stalling And Sometimes Running Rough - Codes P1280 And P1247

E99 Romps on start up and randomly dying. Bought this truck about 3 weeks ago. Previous owner mentioned he had issues with it getting hot and shutting off and not starting. Has new IPR, ICP and pigtail, I just put in a new fuel filter. Has 206k miles on it and is the 4R100.

The past two days after sitting all night I have been cycling the key twice and it hasn't done its romp. Typically when it does I can tap the pedal once and it goes away. This I could deal with but its started to die randomly while driving, never while cruising down the road. Its either just after starting it and rolling slowly or slowing down for a stop or to turn. When it dies, I can put it in neutral and it fires back up no problem. SES light usually comes on for about 10-15 seconds after but goes away.

Replaced the grey CPS that was in it with a dark grey one from RiffRaff Diesel. Got a Edge CTS2 to figure out the problem, the codes Im getting are P1280 and P1247.

The ICP pigtail they replaced they spliced on with butt connectors. I plan on pulling it to check for oil and make sure it does look new and redo the connections with solder then shrink wrap them.

I was told to check the IPR% under full throttle which I did and it never went higher than 36.7

The truck did start running rough around 45-50 mph and I did get a video of the ICP jumping around while cruising down the road.

Then I went through a drive through and the truck kind of hiccuped like it wanted to stall and the ICP went right to 725 PSI and idled up and stayed there until I started to leave.

Truck is pretty much stock, K&N air intake and muffler cut out and straight piped.

Here is a link to the videos I got :

e99 7.3 ICP fluctuation while driving - YouTube

e99 ICP steady at 725 PSI after acting like it wanted to stall. - YouTube

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Ford 7.3L Power Stroke (1999-2003) :: Exhaust Leak At Passenger Side Up-pipe To Manifold - P1211 And P1280

I just finished installing a new turbo (shaft play and lots of oil in the compressor side), RR up-pipes, and T500 (250k and once had a very long crank to get the ICP up to start).

Anyway, except for another exhaust leak at the pass side up-pipe to manifold, it seemed to run okay but with lots of white smoke. I only have about 50 miles after the install, when it suddenly starting surging and made a lot of loud knocking noises. This then went away and came back again rather quickly. I was close to home, so I made back under power. I also received the two codes listed. My IPR is original, but two summers ago I installed the IPR re-seal kit. Everything on the IPR looked good when it came off for the T500.

After reading around, I saw that low fuel pressure / air in fuel can cause problems. I connected a pressure gauge to the pre-filter port on the filter housing, and got 40psi at idle. I then took a diesel shower and blew out the fuel line into the tank. After re-connecting it, the fuel pressure stayed the same but the engines idles much better, but still has blue smoke. It's the original fuel pump (to me anyway) and original fuel line connections.

I have about 3/4 tank, and no place to put it, so I'd need to run it out for the Hutch mod, or least to get in there and inspect. Would eliminating the Ford connections at the pump be worthwhile for now, and is 40psi at idle adequate? Wondering if it's time for a fuel pump?

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Ford 7.3L Power Stroke (1999-2003) :: Rough Idle - Intermittent P1118 Code

For the last couple months I've been messing with a P1118 code. Started a few months ago when I noticed my fuel mileage was down 1-2MPG. Also sometimes a rough seeming idle (hard to tell with the diesel). Then it threw a P1118, so I replaced the temp sensor under the turbo. The code went away for a while then came back, fuel mileage didn't change. So I replaced the temp sensor in the air filter box.

The code went away AND my fuel mileage seems to have come back to normal. Now, code thrown again. Search on P1118 hasn't been super useful. Seems like replacing the sensor under the turbo is the trick. Also seems to come up in combination with a bunch of other codes with battery problems. I suppose it's possible I have some sort of electrical gremlin. It throws the code on startup and stays on until I shut it off. Doesn't come on every time, is off more often than on.

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Ford 7.3L Power Stroke (1999-2003) :: Battery Low After Several Starting Attempts / Code 1670

2000 EX with 7.3 diesel 234000 miles. After several attempts to start the battery is to low and I get code 1670. I can jump it with a charger and it starts. Checked the battery cables and pulled the starter and had it checked at Advance. All checked ok. Don't know where to go from here. I think the 1670 code points to the IDM.

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Ford 7.3L Power Stroke (1999-2003) :: Truck Is Starting Slow And Dragging As If Batteries Going Bad / Code P1247

Got two brand-new Motorcraft batteries installed about a month ago and truck has been cranking great. However, the last couple days in the mornings the truck is starting slow and dragging as if the batteries are going bad. It does crank pretty quick but just has a noticeable starter drag now. Since I have no way of diagnosing the batteries with a tester over the holidays.

What are the odds that brand new batteries are going bad? I was thinking this is a starter issue since the drag is most prominent in the morning but it does it throughout the day while I'm driving driving on each start. But it's not as bad as the first start-up.

I hooked up a scan tool (Forscan and Dash Command) and the only trouble code I received that something to do with the turbo boost pressure fault, it was a code P1247. I don't see how a turbo boost pressure fault, low pressure, could have any starting related issues but you never know. Just a note this code only came up on my FORScan Lite app but it did not come up on the dash command app so I'm not sure if it's a legitimate code.

So I'm back to a battery or starter issue. Is there a way that I can check without much equipment to detect whether not I have a starter or battery problem. I do have a battery charger but no other equipment.

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Ford 7.3L Power Stroke (1999-2003) :: Engine Code P0683 - Surging / Near-stalling After Starting And Hiccup At Speed

I have a 2000 Excursion with the 7.3L. We bought it in February of last year with 81,000 miles on it, and it has 111,000 miles on it now.

First problem:

It threw a code today: P0683 indicating a communication issue between the Glow Plug Control Module and PCM Communication Circuit. Other than the code, the truck isn't doing anything out of the ordinary today. Drove it about 40 miles, up to 80 MPH, problem three below did show it's head once, but other than that it ran great.

Second problem:

Ever since we've owned the vehicle it has done a strange surging/near-stalling thing (for lack of a better word) when it's started up. It only does it occasionally, and the problem seems to appear, and then go away for several weeks or months only to reappear. Here's how it goes:

- Start truck
- After starting the truck immediately begins to surge (rev?) and then nearly stall.
- It will do this over and over, about one surge/near-stall cycle per second, until I tap the accelerator, at which point it stops immediately. So far it has never stopped on it's own, but has always stopped with a tap of the accelerator.

Up until recently I chalked this up to "huh, that's weird" since the truck has otherwise run fine.

Third Problem:

Every once in a while the truck will hiccup while it's up to speed. It only seems to do it at highway speeds, typically between 55-70, and the hiccup typically only occurs once.

The first time I distinctly remember it happening was right after I had replaced the Camshaft Position Sensor (approximately 5-6 weeks ago).

While digging around online I found one other guy say his truck started doing the same thing after replacing the CMP in his F250 with the same little plastic gray one I used. So that problem might be caused by that part.

My Thoughts:

It seems like the run-away favorite for fixing problem one is to replace the GPCM. I've dug through a couple hours of forums this afternoon/evening, and it looks to me like the GPCM is the culprit the vast majority of the time when code P0683 comes up.

I'm thinking problem 2 might be an ICP issue. I can't find any previous forums anywhere that describe the exact issue I'm having - or really anything very close. Maybe it's out there, but I couldn't find it. So I'm really grasping at straws.

Problem 3 could either be related to the ICP (if problem 2 is an ICP problem) or it could be due to the new CMP I installed (the cheap gray plastic one from Autozone). It's possible the hiccup has been around longer than I think. Half the time when it happens (or does it?) I can't decide if it was a hiccup or a bump on the road I didn't see. I am sure it's happening at times, but there are other times I'm not sure if it was a hiccup or a bump I just didn't see. So I think it's possible it's been going on longer than I realize, and I noticed it that first time because I had JUST been under the hood and pretty finely attuned to how the truck was running as a result.

I'm about to hitch my 35' camper to this truck and haul it a few hours and I'm not feeling real confident right now. Problem 1 hit today, problem 2 is more prevalent than every right now, and problem 3 has been hiccupping for 5 or 6 weeks. I'd like to get at least problems 1 and 3 sorted out before hauling 8,000 lbs if possible.

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Ford 7.3L Power Stroke (1999-2003) :: 2000 - Intermittent Power Loss?

I have a F350 that has intermittent power loss.

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Ford 7.3L Power Stroke (1999-2003) :: Steering Intermittent Or No Power Steer

My 7.3 power steering is acting up. Feels like I am up against a rock. At slow speeds like parking lot maneuvering I struggle to turn wheel. Then all of a sudden I'll get power steering back and wheel will rapidly turn. Freaky.

Brake pressure is fine. They shutter pretty bad even with the new rotors I just put on but they have good pressure. But the steering is intermittent or no power steer.

I saw online to run engine at 2000 rpm and try steering but no change. Still no power steer. There is fluid in reservoir. There is fluid seeping up steering column from steering box. No clue if this is related or unrelated.

How to troubleshoot further. I hate throwing parts at problems before truly diagnosing. Also have pretty aggressive lurching during turns in four wheel drive. It's present on dirt road but worse on pavement. Don't know if this is related or not.

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Ford 7.3L Power Stroke (1999-2003) :: Power Steering Loss Intermittent - New Pump?

I have a 2000 Excursion. This weekend, I noticed some intermittent failure of the power steering where it seemed like the pump was not engaging and then would all of the sudden. Deciding to try to head off a failure, I got a reman unit from Oreilly and installed it this morning. It was fine when I tested, had good brakes and went locked to lock quietly without fuss. Let the house and within a mile, I lost steering and brake assist. I stopped and turned around, but what I am noticing is that at idle, I have no power steering, but when the RPM's are up, I do.

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Ford 7.3L Power Stroke (1999-2003) :: Intermittent Loss Of Power - Momentarily Stuttering

Intermittent loss of power (could be describe momentarily stuttering) with momentary illumination of the check engine soon light. Its only happened a couple of times. Maybe about a year ago (I changed the fuel filter after it occurred). It occurred again about a month ago and then again yesterday. About a month ago I had a friend with a scanner look at the codes and he said there was only one and it was for low fuel pressure. Its been maybe 5k since I changed the fuel filter.

The truck is driven intermittently, maybe 5k or 6k a year, and usually parked with a full tank of fuel. What areas I should look at to correct this? I got my stock 2001 F350 4x4 manual transmission in 2004 with about 157k miles. Today I've got about 228k miles.

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Ford 7.3L Power Stroke (1999-2003) :: Intermittent Rough Motor / Black Smoke And Low Power

I have an Excursion with 220k miles. I've owned the truck for 6+ years and had very few problems. I change my own oil and fuel filters, but beyond that I know next to nothing about the diesel motor. I do run a DP Tuner with the standard 80 hp program. And a 4" exhaust. Everything else is stock. I do keep it plugged it for the oil heater and the battery tender just about all the time now.

This latest issue started yesterday morning when my wife jumped in a cool truck to take the kids to the dentist (not warmed up but still 55 degrees ambient). A few miles down the road (35 mph max) the motor began stumbling and rocking and black smoke coming from the exhaust with reduced power. She pulled off and kept it running (very rough and rocking) and put it in park for a minute. When she put back in drive, it shifted heavily but the power was normal so she went on her way without any problems. The only report I got sounded like the motor was just cold and rough, so I thought nothing more of it.

Yesterday evening we drove it about 70 miles on the highway (72 mph max) with no issue at all, but when we continued on surface streets toward our destination (50 mph max) it did the same thing, but would not settle back down. I kid you not that it went through gallons of fuel the last 12 miles or so, just dumping black smoke out the exhaust. It felt to me like we were running 1/2 the motor, like the plugs weren't lit. Very rough and rocking and very little power (comparatively, at least). I had to switch to manually shifting the trans to get going and the shifts were much rougher than usual. Idle was low and rough but it never stalled. Behind me there was a huge smoke screen this entire time.

We made it to our destination and parked it. Did our thing and after 5 hours went out with finger crossed. Started right up and ran perfectly the entire 91 miles home. No motor or trans issues at all. Currently running 10/40 synthetic oil that I just changed about 2000 miles ago. Oil level is perfect. 3/4 tank of fuel with standard level of Diesel Kleen added. Fuel filter is less than 10k miles old. Temps yesterday were 65-70 on the drive down and 50-55 on the way back.

I jiggled all sorts of connectors this morning and didn't find anything loose.

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Ford 7.3L Power Stroke (1999-2003) :: Series Of Clicks And Chirps And Acted Like No Power When Starting

About 10 days ago following a heavy rain, I went to start my truck. It made a series of clicks and chirps, and acted like there was no power. Like dead battery or something. After fiddling get with the key and trying to figure the issues, all the sudden started normal door chimes....and truck started...no issues after that for several days.

Had another rain storm...same issues only this time took longer to get it to act normal. Once it did....no problems till today. This time wasn't a big rain...still acting weird. Battery's have power. ..it's not a battery or alternator issue I'm sure. Seems like a grounding issue if I had to guess....but can not tell where...or if that's really it.? No codes or lights once it acts normal.

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Ford 7.3L Power Stroke (1999-2003) :: Truck Has Lost Power Towing And Is Now Starting To Miss A Little

I want test my fuel pressure. What is a good gauge or kit to buy? My truck has lost power towing and is now starting to miss a little. I'm wandering if i my problem is in the tank. Is there a good scan tool that would diagnose things too?

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Ford 7.3L Power Stroke (1999-2003) :: Suddenly Not Starting?

'99 F-250 7.3 PS 2WD Automatic 246,000 miles

Jumped in my truck a bit ago and it wouldn't start, although it is turning over. The "Wait to Start" light is not coming on and the Overdrive button on the shifter is lit up OFF and won't change with me pressing the button. I've checked all the fuses under hood and inside cab with multimeter and everything checks out ok.

Also, when it was raining last week I found that when I turned on my windshield wipers the truck would die. My solution to get home was to just flip it back & forth real quick every so often so I could see out the windshield.

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Ford 7.3L Power Stroke (1999-2003) :: Partial Crank And Intermittent Start

Anyway, I went out to start my truck just now and I'm getting a weird symptom.

The truck gets partial revolution and then to me it seems like the starter bendix pulls back in prematurely and this nasty clank and then a slight "zing". all within a second.

If I try a few more times, it seems to fire. But all the attempts before it fires sound pretty nasty to me.

Does this sound like a symptom of a bad starter/bendix?

A little further history, my excursion was broken into several years ago and they stole my pioneer head unit, in doing so, they forced the shifter down and since then it has been a little "loose". I'm wondering if it could be a neutral safety switch on the transmission?

Anyway, I'm getting ready to order a new neutral safety switch but wondering if I should go ahead a purchase a new starter as well?

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Ford 7.3L Power Stroke (1999-2003) :: Intermittent 0 Boost After Short Drive

I guess it would be classified as very intermittent but in the past year I have had 3 separate times when my truck has after a short drive suddenly had zero boost..

Pull over and turn it off for 30 sec or so and all is fine. Cycle the ignition faster than that and issue persisted. It has only happened in colder temps. In all the reading I have done on FTE I've not come across anything similar.

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Ford 7.3L Power Stroke (1999-2003) :: Intermittent Electrical Voltage Readings?

My Volt gauge on the dash has started reading around 10V with the key on waiting on the GP's. Batteries read +/- 12.6V with a DVM in a static state, no key.

But, quickly as best as I could see the reading on the DS battery drop to around 10V with the key on, GP's cycling. Cranking drops down around 8Vish.

After starting the reading on the DS battery is back up to 10V. This lasts anywhere from 30 seconds to a few min. Then it jumps up to the expected 14.6V reading.

I cleaned up the battery terminals and clamps while doing my turbo,and all the connections are tight.

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