Ford 7.3L Power Stroke (1999-2003) :: Lost Power Steering / Refill Reservoir?


Oct 23, 2015

I lost a hose in the driver side front wheel well this morning while pulling RV to a campground. By the time I got there and got the RV disconnected, I lost all power steering. I reconnected the hose using a zip tie and have a friend bringing me fluid to refill reservoir.

Is my pump toast now? Can I refill the reservoir and prime the lines and be good to go?

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Ford 7.3L Power Stroke (1999-2003) :: Lost Power Steering And Brakes / Pump Started Growling

Driving home from movies tonight, I lost power steering and power brakes and the pump started growling. Looked in the reservoir and it was all foamed up. Within the last 20k mi I have flushed the system and refilled with power steering fluid. No apparent leaks at this time. And happened like someone flipped a switch. Fine one turn, nothing the next. What are the chances this is a fluid issue and not a mechanical one? Start with flushing system and adding Mercon V? Or is it likely pump is damaged?

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Ford 7.3L Power Stroke (1999-2003) :: F350 Lost Power - Fuse Panel Under Steering Wheel Shorting Out

So I have a 1999.5 F350 diesel and the fuse panel under the steering wheel is acting up. I was driving my truck home the other night and I lost power and my truck shut off. I have had a problem in the past with the #30- 30 amp fuse ( controls the PCM and glow plugs from my understanding) that is under the steering wheel, I replaced the fuse and everything started working normally again. Until the other night when my truck shut off, so I replaced the fuse the truck drove again for 20 feet died again, I was able to hold the #30 fuse and allow my truck to start up again but would eventually killed the PCM and shut off again and would not start up due to what I believe the fuse location shorting it out and killing the power to the PCM preventing me from starting it up again.

I had my truck towed home and charged the battery and it started up fine the next morning. If I push on the #30 fuse my truck the shorts out and kills the power, I do not know if this is normal? The fuse is sitting loose in the fuse holder is there anyway making it fit tighter to prevent it from being so loose? I have read every other post online about the problems and tried everything they have recommended but still can not figure out what was wrong with my truck. I disconnected the fuel filter heater, and also the wastegate solenoid to see if that would prevent the truck from shorting out if I pushed the fuse it did not work.

What the problem could be causing the #30 - 30 amp fuse to be shorting out preventing everything from working? Or how to test the fuse panel and all the relays?

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Ford 7.3L Power Stroke (1999-2003) :: Front Wheel Making Screeching Noise - Lost All Steering?

Ok, so I leave the fire station this morning headed home and my steering felt weird. About 1/2 mile from home I hit a bump and my drivers side front wheel started making a screeching noise. I stopped and looked out the window and it appeared fine. I limped home and as I pull in the driveway, I lost all my steering. I look under the truck and this is what I found.

Not sure what to do. This is my daily driver and neither of my 2 mechanic friends will answer their phones.

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Ford 7.3L Power Stroke (1999-2003) :: All Power Lost / Engine Shut Off

So on my way home today I lost all power, the engine shut of and i coasted to side of the road. Went to try and start, nothing. When key is in the crank position the gauges were jumping all over the place, also accompanied by a lot of clicking from behind the dash. Nothing happened when tried to crank. No power to windows or even emergency flashers.

So i get it towed home, and of course it turns over. But this only lasts about ten seconds, then dies. I could do that a few times and then back to no power at all. Even at times with the keys out of ignition it will still click and make a lot of noise.

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Ford 7.3L Power Stroke (1999-2003) :: Lost Power While Driving And Won't Start Back Up

I have a 2000 f350. Lost power whole driving and won't start back up. I have checked all my fuses and relays several times. Have no power to the fuel pump. Tried running a hot wire straight to the pump and still nothing.checked my emergency cur off switch and there is no power there. Also my WTS light isn't coming on now. Tried checking the heater bowl and no power there.

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Ford 7.3L Power Stroke (1999-2003) :: E350 Lost Power / Shut Down And Won't Restart

My 99 E350 with 7.3 power stroke quickly lost power while on the highway today, bogged down and died. I couldn't get it restarted so had to have it towed home. I tried getting it started at home but it just pumps out white smoke out the exhaust. I got it to fire and run for a minute on a mixture of starting fluid and wd40 but wont stay running. Some background info, I checked oil and it was low but still registered at very tip of dipstick so I topped off oil level and still no start unless I give it a mixture of starting fluid and wd40. Batteries are good and cranking fast. Truck has 355,000 miles but very little blow by and prior to this had plenty of power and didn't have to use the block heater to start it thru the winter even when the temps dropped down to 12 degrees in January.

One thing I did have an issue with this past year was an intermittent cutting out while driving where the engine would instantly shut off but as soon as I tapped accelerator pedal it would start running again like nothing happened, wouldn't even last two seconds and it was running again just like shutting off the key and turning it back on and when it would do that the "Wait to start" light would come on and gauges would drop like key was off but again it all went back normal as soon as I hit a bump or tapped the accelerator pedal and it never lasted more than a second or two and never had to pull over, just tap the pedal or hit a bump and engine would kick in and run fine so not sure if that's related to whats going on now or not.

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Ford 7.3L Power Stroke (1999-2003) :: 2002 - Loud Bang And Lost Power In The Transmission

Last year I did some major work on my 02. Painted it, new injectors, 38R, and once it was back together, the transmission went south in a month. Got a Ford reman HD4R100. Shortly after the install, when in reverse, the torque convertor would lock up when you stepped on the throttle. As soon as you let off the throttle, it would disengage. Thinking it was a tranny issue, got another one from Ford. This one has been in the truck for about 9 months. And it seemed fine until about a month ago. It started doing the torque convertor lockup thing in reverse like the last one, but not as often.

Then last weekend it did it every time I put it in reverse. Then yesterday, while pulling away from a traffic light, there was a loud bang, and lost power in the transmission. Once stopped, I found out it has manual 1st and 2nd, but nothing else. No drive, overdrive, or reverse. I personally believe something electrical led to these issues, and ultimately, the transmission failure. I know the truck is not stock, but I do not run it hard very much. When it went bang yesterday, I was not being hard on it. Where to look at what is causing this?

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Ford 7.3L Power Stroke (1999-2003) :: Power Lost And Engine Turned Off While Pulling Onto Highway

While pulling onto the highway and pulling pretty hard lost engine power all boost then engine truned off. Top of engine is covered in oil..... What happened?

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Ford 7.3L Power Stroke (1999-2003) :: 2002 F250 - Lost Power And Suddenly No Throttle

Comming back from hunting today my truck suddenly lost power and stepping on the accelearator had no effect at all. We were on the highway thru the mountains but on a fairly level stretch for a few miles. Managed to pull the truck and toy hauler over and the engine was running fine but stepping on the accelerator had no effect. The check engine light came on every time I stepped on the throttle and went out when I released it. It started fine but no throttle response. Switched around a bunch of relays and checked the fuses and still nothing.

Not liking my parking spot i tried to see if it would move down the road at an idle but it would not. Then I thought to try it in 4 wheel low and as the shoulders were soft it wouldn't move forward so tried reverse and went back a foot, forward again and moved a foot and a half. did this several times and all of a sudden the throttle responded, took it out of 4 wheel and it ran fine all the way home. What would have caused this? I was ready to call a tow truck which would have been several hundred dollar bills for where we were and with the trailer

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Ford 7.3L Power Stroke (1999-2003) :: Truck Has Lost Power Towing And Is Now Starting To Miss A Little

I want test my fuel pressure. What is a good gauge or kit to buy? My truck has lost power towing and is now starting to miss a little. I'm wandering if i my problem is in the tank. Is there a good scan tool that would diagnose things too?

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Ford 7.3L Power Stroke (1999-2003) :: 2002 - Engine Lost Power - Injector Harness?

So after hitting a pothole, it would seem like half the engine lost power, after some searching around, i found that i would most likely be the harness inside the valve cover that has lost connection.

Its the right side, so i would need to take of the turbo pipe, and probably something else to get to it.

Since i'm doing this job, what to check out along the way? I want my 7.3 to be as reliable as possible.

I will probably ask some questions along the way, it can be a challenge sometimes to own a car that not many mechanics are familiar with, but as i have read online, this should be a very straight forward fix.

Can the harness be upgraded so it doesn't happen again? Its an 02

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Ford 7.3L Power Stroke (1999-2003) :: Pop When Accelerating With Turbo Spooling Up And Lost Power - Code P0475

As I was getting ready to leave town with the tractor loaded up, I was accelerating with the turbo spooling up when I heard a bit of a pop and lost power (engine still running and all, just very low power like you get when the turbo fails). I wasn't far from the shop so I came back and started getting a lot of white smoke out of the exhaust, it doesn't smell like diesel, probably more like oil. Definitely smoke, not coolant. I pulled it around back and shut it down to go grab AE and scan it and it shows a P0475, starting it back up has light smoke at idle and it idles fine but as soon as you give it any throttle it starts smoking pretty badly.

Researching it looks like the most likely cause for this is the EBPV itself but before tearing it down that far. This is the only code it's showing.

Truck has 272k on it, turbo was rebuilt a couple of years ago but we didn't do anything with the pedestal at that time. I guess in retrospect, I probably should have done the EBPV delete and the resistor fix then but I didn't think about it at the time.

On another note, my AE is not showing any of the system test for some reason, the drop down is blank. I have version 7.0.1, so it's an old version but I'm working on an old truck, so... What that might be? I've got the truck pulled into the shop now to let it cool down. I'll probably let it sit overnight and take the turbo and EBPV out tomorrow unless someone has a better suggestion...

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Ford 7.3L Power Stroke (1999-2003) :: 2002 F250 - Truck Lost Power Then Died - No Codes

I have a 2002 F250 Super Duty. Was driving it and it started to lose power and shut off. Then wouldn't start like out of fuel. No engine light no codes. Truck has 155k on it. So just because I replaced fuel pump. Truck runs but not right it's ruff no power kinda back fires in exhaust. I check wires and plugs under valve covers all seems ok. I ran truck and pulled each injector loose and engine would stumble. As in they are working. I replaced cps. Just because still the same. Then the truck started running right. But the truck runs but has knock but knock goes away and truck has full power. Yes oil is full and I change it regularly. The problem is off and on like electrical.

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Ford 7.3L Power Stroke (1999-2003) :: Removing HPOP Reservoir Cover?

I need to get the HPOP reservoir top cover off so I can drill/tap a gauge probe into it.

I see torque-head bolts, and a few long bolts that go all the way down into the HPOP.

Unfortunately I cannot get two of the torque-head bolts out because they only un-thread several rotations before the heads of the bolts hit the edge of the fuel filter canister/bowl.

Any tips or tricks?

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Ford 7.3L Power Stroke (1999-2003) :: How To Remove HPOP Reservoir Cover

I need to get the HPOP reservoir top cover off so I can drill/tap a gauge probe into it. I see torque-head bolts, and a few long bolts that go all the way down into the HPOP.

Unfortunately I cannot get two of the torque-head bolts out because they only un-thread several rotations before the heads of the bolts hit the edge of the fuel filter canister/bowl.

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Ford 7.3L Power Stroke (1999-2003) :: Coolant Started Rushing And Boiling Out Of Top Of Reservoir

Today on a little road trip about 250 miles everything was going well then towards the end i was about to arrive when the temp gauge rose about a quarter inch from where it normally runs and i stopped at a gas station and all my coolant started rushing and boiling out of the top of my reservoir, I let the truck cool down and removed the cap and i lost all the coolant in the reservoir i bought two jugs and filled it back up and fired her up and the temp is back to normal and was not leaking from anywhere.

Hit the road again for the rest of the roughly 35 miles of the trip to my camp no smoking or lack of power then through a little sand and mud and she stayed cool. I was towing a small single axle utility trailer with a atv and was going 65-70 whole way. Truck has never had a problem with anything in the year and a half i have had it. Just hit 250k. What could this have been? Its holding all the coolant its been in there for a couple hours now without leaking. Thermostat maybe stuck for a second? Or a air bubble?

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Ford 7.3L Power Stroke (1999-2003) :: HPOP Reservoir Leaks On Back Side?

have a f550 with a hpop res leak on the backside and wonder if this is in fact under any pressure when functioning since it has o rings on it as well.

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Ford 7.3L Power Stroke (1999-2003) :: 4R100 No Drive - All Gears Lost

Driving along today my trans started doing some weird stuff. It lost all gears. Forward and reverse. If I turned the truck off and let it sit a while it would go again for awhile then loose drive again. When I got home I checked fluid level and did KOEO o/d off and back on. I drove it around the block and it seemed ok, so I went on my way. After about 20 min I noticed the OD light flashing. I checked codes and It had P1754-ccs.

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Ford 7.3L Power Stroke (1999-2003) :: Lost Serpentine Belt - Overheated

I was cruising along yesterday and felt the steering pump go out on the highway. Nowhere to pull over and pulling a big horse trailer. Three miles later I finally get to a wide spot to dive into. I look down and the temp gauge is maxed and the oil light is on. Most of the antifreeze boils out when I got the engine shut down. I had no choice but to have a friend bring a new belt and some antifreeze to the rescue. Got it changed and filled back up. Started and drove home fine.

I've got this twisted gut feeling about the whole deal. What kind of damage did I likely do? Things to look for? Did I just kill the longevity of the motor? I've been trying to do things right and treat it well to ensure a reliable truck.

On a side note the belt came apart in ribbons and it was absolutely shredded. The belt appeared to be less than 3 months old. No cracks or tears and a bright white numbers sticker on the back

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Ford 7.3L Power Stroke (1999-2003) :: Steering Intermittent Or No Power Steer

My 7.3 power steering is acting up. Feels like I am up against a rock. At slow speeds like parking lot maneuvering I struggle to turn wheel. Then all of a sudden I'll get power steering back and wheel will rapidly turn. Freaky.

Brake pressure is fine. They shutter pretty bad even with the new rotors I just put on but they have good pressure. But the steering is intermittent or no power steer.

I saw online to run engine at 2000 rpm and try steering but no change. Still no power steer. There is fluid in reservoir. There is fluid seeping up steering column from steering box. No clue if this is related or unrelated.

How to troubleshoot further. I hate throwing parts at problems before truly diagnosing. Also have pretty aggressive lurching during turns in four wheel drive. It's present on dirt road but worse on pavement. Don't know if this is related or not.

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