Ford 7.3L Power Stroke (1999-2003) :: Serpentine Belt Started Shredding


Jul 24, 2017

About 2 weeks ago i noticed that the serpentine belt started shredding. I noticed it before it was all gone, so i parked it and started ordering parts before i did anything. Since i had to get the radiator hose off, i decided to flush the coolant, change the thermostat and the upper radiator hose to go around the belt. Once the parts arrived, I drained the coolant and did two flushes and tried to change the hoses and thermostat. the Gates hose ended up not being the right hose, in hindsight I should have used the old hose and put it back together.

But I returned the Gates hose and ordered a Motorcraft hose. not thinking, i left the system dry and possibly sitting with water from the previous flush. Three days ago, I got the correct Motorcraft part and did the work on Sunday. since it had been sitting, i decided to run another flush, i noticed a squeaking sound and that the water was coming out a little browner than when i left it. So I ran another two flushes and said to hell with it and put the whole thing back together and filled it with coolant and distilled water.

This morning, the squeaking sound was louder, but temps where fine and coolant level was fine. I drove to work ( about a 10 mile drive) and when i finally stopped, i got a whiff of coolant smell. I noticed coolant behind me and when i lifted the hood, i noticed the reservoir was half empty and coolant dripping down from the center of the block. I can still hear the squeaking, I figure the water pump is on its last leg and decide i need to go home. I walk in to work and let them know I'm gonna take the day off to situate this. Before i leave, i top off the reservoir with a gallon of distilled water and head out.

After a short distance I notice that the squeaking stops, now I'm terrified that the water pump just completely failed. (I've never had one fail on me so I'm not sure what happens when it does) As i drive home, I'm watching all my gauges. none of the temperature gauges spike, everything was normal for the drive home (another 10 miles) I park it and lift the hood and the reservoir is completely full. why is reservoir completely full? why would a leak like that stop? Should i just change the water pump? I don't want to just hope for the best, i do use my excursion to haul the kids from time to time.

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Ford 7.3L Power Stroke (1999-2003) :: Serpentine Belt Started Squealing - Coolant Leak Behind / Below Thermostat Housing

My serp belt started squealing so I pulled the thermostat housing to inspect the rubber gasket. It looked OK, but I cleaned up both surfaces and replaced with a new gasket, and put it back together. The housing was replaced just a couple months ago along with new hoses. It was not corroded and OK to reuse.

Started the truck up and saw a slowish/steady drip of red Cat ELC dripping on the driveway. Opened the hood up again and carefully inspected around the thermostat housing - no coolant is leaking there.

I did notice the same slow/steady drip coming from just behind and beneath the thermostat housing. See in pic, this is where it is dripping. One other question, what is this plug for on the side of the water pump?

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Ford 7.3L Power Stroke (1999-2003) :: Serpentine Belt Coming Off AC

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Ford 7.3L Power Stroke (1999-2003) :: Lost Serpentine Belt - Overheated

I was cruising along yesterday and felt the steering pump go out on the highway. Nowhere to pull over and pulling a big horse trailer. Three miles later I finally get to a wide spot to dive into. I look down and the temp gauge is maxed and the oil light is on. Most of the antifreeze boils out when I got the engine shut down. I had no choice but to have a friend bring a new belt and some antifreeze to the rescue. Got it changed and filled back up. Started and drove home fine.

I've got this twisted gut feeling about the whole deal. What kind of damage did I likely do? Things to look for? Did I just kill the longevity of the motor? I've been trying to do things right and treat it well to ensure a reliable truck.

On a side note the belt came apart in ribbons and it was absolutely shredded. The belt appeared to be less than 3 months old. No cracks or tears and a bright white numbers sticker on the back

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Ford 7.3L Power Stroke (1999-2003) :: 2001 - New Batteries Started Once And No Power Or Lights

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I was driving my truck then all sudden truck started losing power then slowly died. I restarted it, it was a lil shacky then died again. Iunscrewed the fuel filter and looked in the housing and there was lil fuel in bowl i turned the key to on position and bowl did not fill with fuel looked as if it were shooting some bubbles up(air) could it be outta of fuel???

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Ford 7.3L Power Stroke (1999-2003) :: Lost Power Steering And Brakes / Pump Started Growling

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Ford 7.3L Power Stroke (1999-2003) :: 2000 F350 Truck Started To Loose Power And Eventually Stalled?

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Ford 7.3L Power Stroke (1999-2003) :: OD Light Started Blinking

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I've read some posts in the past in the event it happened to me since my truck is far from new. I had it in the back of my mind that I would attack the VSS sensor with some contact cleaner then replace if that didn't fix the problem. Doing a search revealed a far greater spectrum of culprits. In addition to the VSS potential I have read about transmission handles, chafed wiring in the steering column, and even the transmission itself. Instead of re-inventing the wheel I'm looking for those that have more knowledge on this issue than I do. Here are my symptoms:

1. Drove 5 miles from my house to the freeway with no issues.
2. Shortly after getting on the freeway I set my cruise control at 65mph.
3. Shortly after that my cruise control 'dropped out' and the truck started to slow down (obviously).
4. When I got back up to speed the cruise would not work which is when the out of OD and right back into OD started. It did that all the way to work (it would go out of OD and back in every couple of minutes or so).
5. Transmission hunted on surface streets too (25mph).
6. Turned the truck off, waited a couple of minutes, then started it back up. OD light is off and truck drives fine.

A couple of things to note. This is the first time anything like this has ever happened with the truck. Also, I have Torque Pro and my instantaneous MPG meter was at 0.0 the entire time this was happening. When I turned the truck off and back on, the MPG was displaying again normally. This is what made me thing something with the VSS connector.

I decided to search the issue and confirm my suspicions then found out that this could be a lot more difficult to pinpoint. Since it cleared up when I cycled the key I am ruling out a transmission issue (for now).

I plan on cleaning the VSS connector (that's the plug on top of the rear axle right?) and then pulling the cover off the steering column to see if I can see any chafed wires. Is there anything else to check out while I'm rooting around? I will add that my transmission handle has always been loose (I think the original owner used to drive with his right hand resting on the handle).

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Been trying to isolate my noisy serpentine belt. Had the belt off and spun everything, only thing I found that made any noise was the alternator. It had a nice churp like a bearing was on its way out in it. So I replaced that figuring my squeak was going to go away. No such luck. Listening to it again while it was idling, I crawled underneath. Almost seems like the churping noise is coming from the Crank Pulley. Is there a bearing on this pulley that goes bad?

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Ford 7.3L Power Stroke (1999-2003) :: 2001 F350 - SES Light Came On / Truck Started Running Rough And Lose Power

I have a 2001 F350, 7.3. My service engine light came on and immediately the truck started to run rough and lose some power. I've checked the under the cover connections and they were both connected, I replaced the cam position sensor and I still have the same problem. The worse part of the hold thing is that there are no codes stored so I'm flying bind. Where to go next.

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