Ford 7.3L Power Stroke (1999-2003) :: Smoke For About 10 - 15 Seconds Pretty Heavily When Slow Down After Highway Speed Driving


Jun 23, 2015

Been barely driving my super duty due to it having a multitude of issues. So working on getting this thing back to some semblance of running decently and it has been smoking whitish blue, oil smoke out the exhaust. Not constantly, intermittently as far as I can tell.

If I drive it at highway speeds for 5-10 minutes then slow down it will smoke for about 10-15 seconds pretty heavily. Yesterday I got off the beltway after running for 15 minutes, it didn't seem to be smoking, but about 1 mile to 1 and half miles later, pulled into a convenience store and it was like I was spraying for mosquitoes for about 20 seconds then cleared up.

Truck seems to be running strong. Turbo doesn't seem to have any play side to side or in and out(according to Baltimore Performance Diesel who I don't necessarily trust at all [ I will explain my reasoning on that some other time, but let's just say, one of the reasons involves a rear main seal diagnosis... I digress] but I assume they are correct on that, I haven't looked myself. So what are some other possible answers, rings I would think would be fairly constant but I could be wrong there.

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Ford 7.3L Power Stroke (1999-2003) :: F350 DRW - Chugging Bucking At Highway Speed

I have recently picked up an older F350 2WD 7.3 DRW Lariat. the price was right higher miles but hey it is a 7.3, overall in very good shape.

So the issue at hand is the truck runs great most of the time and puttering around at city speeds you would never know there is any issue;

Get the truck out on the highway set the cruse at 70 to 72 and if you hit a rise in the road or other reason to slightly accelerate the truck chugs and bucks. For lack of a better description it goes chug chug chug, if you accelerate harder to downshift it goes away or if you back off the throttle it goes away. This happens with cruse on or off, a steady foot on the pedal will cause this as well.

I have also noticed that when you let off the throttle the sound the truck makes de-fueling is just very different and "off" sounding . Not sure how to describe it but it sounds funky ... clearly not right when compared to other 7.3 or my 6.0 truck.

What I have done, :

1. Had the truck scanned with an AE and a snap-on scanner both show no codes ran injector tests no contribution errors, not even in # 8.
2. Changed fuel filter
3. Changed Oil and Filters ( tried both full synthetic Rotella and Dino oil looking for a difference )
4. Cleaned out the fuel filter housing just in case.
5. Confirmed injector O-Rings are not leaking

This feels like a fuel issue, my next thought was start looking at fuel pressure under load at speed to see if there was a drop when this is happening ?

Is there a way to test fuel pumps in this truck ? Maybe a clogged pick-up screen ? Where do I start looking next ? I have reasonable mechanical skills but don't know this motor very well, this doesn't seem like a CPS issue..

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Ford 7.3L Power Stroke (1999-2003) :: White Smoke Blowing While Driving?

SO, I've owned a 92 f250 7.3 for 10 years and it's got over 340k miles on it. Well, she is getting tired so I'm debating replacing the truck with a SLIGHTLY newer model.

I've found a truck that is a 99 7.3 powerstroke with a 6 speed manual and 260k miles. Knowing these engines I feel this truck has at least another 100k in it if the thing was somewhat taken care of. The issue is that the fella that has it for sale says it ran great for years and one day started blowing white smoke while driving. Other than this new issue it runs fine.

So my question is, what could be the issues causing the white smoke? I always thought white meant unburned diesel or maybe antifreeze. Head gasket comes to mind but it's not something I've ever dealt with.

I like that he parked it when it started having issues. Sounds like someone who doesn't completely trash their vehicles. Too high given the condition? Truck looks and sounds pretty good aside from the smoke, pretty reasonable condition.

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Ford 7.3L Power Stroke (1999-2003) :: Surging Noise While Driving At Highway Speeds

I have a 45 min drive to work every day, all highway. Lately on the way home in the afternoon I have been experiencing a surging noise that seems to just happen while I'm doing hwy speeds. It sounds to me like the fan is tuning on and off. Is that possible? It comes on for a few min. And then off again. I have new icp ipr cps. New oil and filter and fuel filter.

Also I'm still having a battery light on and off issue while I'm driving. Is possible the two issues are connected. I plane on doing extensive search for a bad wire this weekend. Batteries and alternator have checked out and are fairly new.

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Ford 7.3L Power Stroke (1999-2003) :: 2000 - Grey Smoke Coming Out While Driving

I didn't notice anything until I was towing yesterday and tried to pass a car to get onto the offramp.

Anyway, I went to floor it so I could get around and, in my mirror, I could see a decent bit of grey smoke coming out. What could it be?

It doesn't smoke at all on startup and runs smooth right away.

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Ford 7.3L Power Stroke (1999-2003) :: Fuel Pump Runs For 20 Seconds At Key On / Long Start Takes About 6 Seconds

This applies to a 2001 F-350 with 73,000 miles on the engine. Engine oil level is good, batteries charged, HPOP reservoir is full and passes Cody test with flying colors. Fuel pump runs for 20 seconds at key on. Start takes about 6 seconds. If I shut the key off and restart immediately it starts in under 2 seconds but if I wait about 30 seconds it's a 6 second start. Here is an AE that I ran on it, it has me stumped. FWIW it seems to start quicker when AE is hooked up. ?? An odd whir type of noise comes out from somewhere under the hood when I first turn the key on and when I clear the codes with AE.

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Ford 7.3L Power Stroke (1999-2003) :: No Power - Truck Will Crank For About 15 - 20 Seconds Before Turning Over

I have a e99 f350 7.3 all stock. I have no power. The truck will crank for about 15-20sec before it'll turn over. I just purchased the*AE*but am fairly new to understanding it all. In idle its a little rough and when I drive I can only stay in the neighborhood because of fear of getting rearended due to very slow acceleration. Whats weird is that when i have no power while i am driving ill keep the pedal down throw it in nuetral and my rpms and*icp*pressure jump up right away. Things I've replaced:

Icp*sensor
Fuel pump
Pcm
Tps
Cps
Ipr
Dropped tanked and cleaned screens

When cranking my*icp*pressure climbs slowly to right under 500. I dont know what else to do ive been working on this truck dor two months some days 13hs straight, I am feeling defeated. Codes p1249 1211 1209....

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Ford 7.3L Power Stroke (1999-2003) :: Power Lost And Engine Turned Off While Pulling Onto Highway

While pulling onto the highway and pulling pretty hard lost engine power all boost then engine truned off. Top of engine is covered in oil..... What happened?

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Ford 7.3L Power Stroke (1999-2003) :: Black Smoke - Little Power - No Boost Until 2500 Rpm?

Short version is that I just did the EBPV delete with new pedestal and turbo exhaust outlet and put a new turbo middle cartridge in as mine had blown a seal and possibly broken the shaft. Once I got it all put together, I took it for a test drive and it was building 20PSI like it used to but I didn't have the accumulator and turbo mated up fully so I had a leak there.

I corrected that and now don't get any boost until I get to about 2500RPM and then it only builds to about 10PSI. I've double and triple checked all my connections, boots, etc. and everything is tight on the intake, intercooler, up-pipes and collector, exhaust and the spider, I can't see or feel any problems there. I tried disconnecting the MAP sensor and it might be a little better but not even close to normal.

Tried disconnecting the red line from the wastegate and plugging it with no difference. I'm stuck, and frustrated. I do have AE, watching the MGP looks like the MAP sensor is working. I feel like I'm overlooking something simple but I just can't figure out what it is...

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Ford 7.3L Power Stroke (1999-2003) :: 2002 F250 - CEL Came On For 30 Seconds And Went Off

I have a 2002 F250 7.3 with 130,000 miles. The truck was bought new by my father and is completely stock and never run hard. I was driving on the interstate at 70 mph and the cel came on for 30 seconds and went off. Not long after it went off the truck shut off and has not started back. That was around 12-20-16. I have put a new cps, icp, and ipr on it with no luck. All ford parts. I drained the fuel water separator to check the fuel pump and it filled back up. The truck is turning over good but has no white smoke witch leads me to think maybe the IDM. I'm a novice to all of this and until this happened new nothing about any of these parts but I'm learning. I do have the torque app if I should check some things.

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Ford 7.3L Power Stroke (1999-2003) :: 2001 - No Power With Smoke Coming Out Tail Pipe

I would I have a 01 7.3 e350 with 111k miles. I drove the van a couple of days ago.it sat for 2 days and now it wont go past 30mph.the van shakes crazy and went when i hit the petal no power with smoke coming out the tail pipe sometimes. When I shut the van off and restart it to drive it,it sounds better. I changed the fuel filter with motorcraft and changed the oil. Here is the kicker. It ran good after I changed the fuel filter the whole day and now its 4th of july and I went to get some drinks and it happened again.

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Ford 7.3L Power Stroke (1999-2003) :: Intermittent Rough Motor / Black Smoke And Low Power

I have an Excursion with 220k miles. I've owned the truck for 6+ years and had very few problems. I change my own oil and fuel filters, but beyond that I know next to nothing about the diesel motor. I do run a DP Tuner with the standard 80 hp program. And a 4" exhaust. Everything else is stock. I do keep it plugged it for the oil heater and the battery tender just about all the time now.

This latest issue started yesterday morning when my wife jumped in a cool truck to take the kids to the dentist (not warmed up but still 55 degrees ambient). A few miles down the road (35 mph max) the motor began stumbling and rocking and black smoke coming from the exhaust with reduced power. She pulled off and kept it running (very rough and rocking) and put it in park for a minute. When she put back in drive, it shifted heavily but the power was normal so she went on her way without any problems. The only report I got sounded like the motor was just cold and rough, so I thought nothing more of it.

Yesterday evening we drove it about 70 miles on the highway (72 mph max) with no issue at all, but when we continued on surface streets toward our destination (50 mph max) it did the same thing, but would not settle back down. I kid you not that it went through gallons of fuel the last 12 miles or so, just dumping black smoke out the exhaust. It felt to me like we were running 1/2 the motor, like the plugs weren't lit. Very rough and rocking and very little power (comparatively, at least). I had to switch to manually shifting the trans to get going and the shifts were much rougher than usual. Idle was low and rough but it never stalled. Behind me there was a huge smoke screen this entire time.

We made it to our destination and parked it. Did our thing and after 5 hours went out with finger crossed. Started right up and ran perfectly the entire 91 miles home. No motor or trans issues at all. Currently running 10/40 synthetic oil that I just changed about 2000 miles ago. Oil level is perfect. 3/4 tank of fuel with standard level of Diesel Kleen added. Fuel filter is less than 10k miles old. Temps yesterday were 65-70 on the drive down and 50-55 on the way back.

I jiggled all sorts of connectors this morning and didn't find anything loose.

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Ford 7.3L Power Stroke (1999-2003) :: Truck Shuts Off When Going Down Highway

Headed to town with the kids and my truck shuts off going down highway. I pull over and start it back up and make it to 30mph and shuts off again. This time it will not start. I have 1/4 tank of fuel, I first thought it maybe the issue inside the tank causing it to shut off. I get some diesel pour it in and it fires up for about 15 secs and shuts off. I pull the fuel filter, making sure o have fuel in the bowl. Start it up and it runs for about 10 sec. I then swap out the CPS. Same thing, runs about 20 and cuts off. I then call AAA because I am tired and ready to go home. I have it towed to my buddy's shop. He has not looked at it yet.

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Ford 7.3L Power Stroke (1999-2003) :: Windshield Wipers Working Slow?

tell a difference between "Lo" and "Hi" with your wipers? I'm worried mine might be failing because on Skippy there's not 10c worth of difference between the two. Hi is barely faster than Lo.

Also, wheres the wiper motor located? Is it under the vent cowl with the wiper arms?

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Ford 7.3L Power Stroke (1999-2003) :: 2001 F250 - Really Slow Shift To And From 4WD

2001 F250 7.3 - warn manual hubs.. However, the wife has been driving the truck and I don't know how often she has cycled 4WD.

Basically if you choose 4WD hi it doesn't light up to indicate that it has engaged, if you drive for a couple of minutes slowly then eventually it drops in - not much use if you're already stuck. It will then select 4Lo. Coming out of 4Lo to 4Hi or 2WD is painfully slow - like 5-6 minutes before the dash light goes out for 2WD.

I was thinking maybe the electric motor for the transfer case - unless it is the transfer case dying.

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Ford 7.3L Power Stroke (1999-2003) :: White Smoke Blowing / Smells Like Fuel And Loses All Power

I am a mechanic and tow operator running a late 99 f350 7.3 6 speed cab and chassis wrecker. This truck has had a hard life and has been neglected for quite some time, and now has become my baby/headache. Truck starts great, idles nice, and will run great for about 5 minutes until it starts billowing white smoke that smells like fuel and loses all power. If you continue to drive it it will die. Sounds like it's dropping cylinders and will barely idle. If you stop for 5 minutes or so and let it idle it will smooth back out and will run great again for another minute or two, then right back to stumbling.

Using torque app, hpop pressure looks good when it's running well. Peaks at 3k, IPR maintaining 30-40% max. As soon as it stumbles you can see the hpop drop to 5-600 and the IPR will climb to 65%. Let it idea bit and they go back to normal, and stay good until it stumbles again.

Ive changed the fuel pump, ICP,rebuilt FPR, change fuel filter, pulled and cleaned the fuel tank (metal tank, no delamination, looks perfect inside). Pickup screen looked good. Cleaned the IPR, cleaned the hpop reservoir, there was no screen inside. Checked voltage at fuel pump, 11.78 across the pump with it running. Pulled valve covers, no noticeable leaks around injectors. Injectors have less than 5k miles. Remans with 100% larger tips.

To me it seems like the lpop is not keeping up with the hpop under load, starving it until you idle and let it catch up. Could it still be bad injector orings? Bad lpop? Something I'm not thinking of?

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Ford 7.3L Power Stroke (1999-2003) :: White Smoke / Clicking Noise And Steadily Losing Power

I have a 7.3 Excursion, 234K Miles, 4R100 Transmission. Today I was in a rush to take one of our dogs to the vet, when I hit overdrive going up a hill, it almost sounded like a clicking noise and I was steadily losing power. I came to a stop sign and put it in park and it started to develop a constant lope that was rough. Whenever I would step on the gas it would put out white smoke which it has never done before. I was able to take it a couple miles before it did the same thing except this time it shut itself off.

Recently I have been having transmission issues as it feels im losing first gear. A while back I noticed it would idle slightly in park every now and then. A couple days before this happened, I came to a stop and my truck started loping slightly and first gear IN DRIVE felt very very weak. I have recently replaced the cam position sensor as well as the ICP sensor. I'm at a loss, I plan to do a ZF6 transmission swap very soon and this is only making me panic even more.

I never dog the truck, take it mudding, etc. Oil is changed every 3-4,000 miles. I did however get it scanned a while back and I believe two codes came up for two pistons, also did an injector buzz test and they all sounded strong.

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Ford 7.3L Power Stroke (1999-2003) :: Missing At Idle - Power Loss At 50 MPH - White Smoke From Tailpipe

My 02 excursion is missing at idle and jars the whole truck around going approx 50mph feels like good amount of power loss but still pushing 30psi boost, just got autoenginuity all injectors buzz fine on the test, contribution test show balance fault in cylinders 1&8, should I look for o-rings to be bad, uvch, cups cracked or what ----- turbo fine, hpop great condition, new IPR, new fuel pump and hutch mod, about. 250k miles on truck nothing else major showed up on ae.

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Ford 7.3L Power Stroke (1999-2003) :: 2000 - CEL Came On / Idle For About 20 - 30 Seconds Then Fine

2000 f350 CCLB SRW 176,000. I have a touchy accelerator. About two weeks ago the CEL came on and it wouldn't do anything but idle for about 20-30 sec then fine. Then it got a little worse. I disconnected the two harnesses on the accelerator pedal and sprayed them with electrical cleaner. Put it back together and it seemed to be ok. Today the pedal is real sensitive. Sometimes bogging down other times accelerating real high even tho my foot is pretty consistent and gradually accelerating. No CEL tho. Do you think I am in for a new pedal assembly? Could it be something else? UVCH?

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Ford 7.3L Power Stroke (1999-2003) :: Starts But After 5 Seconds Of Cranking Even Warm

I am a longtime 7.3 IDI guy with an 88 F350 crew so i know about diesels. But this is my first electronic diesel. I picked up a 2001 F450 2wd auto 260k miles. it used to be my work's truck but was stitting for a year and now i got it in "non running condition"

I towed it home and got it started by replacing the batteries and using the block heater.

As expected it took a few tries of long cranking to run the first time. runs pretty good and no smoke. what surprised me is it still takes about 5 sec of cranking to restart each time when warm too. any direction you would look with those symptoms? HPOP, IPR?

i am pretty sure the glow plugs all work because mechanics had replaced all that stuff. but i know back when the truck was last used it would still never start cold unless plugged in (even in summer).

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Ford 6.0L Power Stroke Diesel :: Slow / Now Cranking And Puffs Out A Little Black Smoke

So about a week and a half ago I went to crank my 03 6.0 truck up after having driven it to the mountains (about a 5hour round trip) several days ago. It was a little slower than usual but nothing too alarming, got to work and worked a full day, came back to my truck and it took even longer to crank. Drove to my girlfriends house to pick her up, only had it shut off for like 2 minutes hot and when I went to crank it it took two tries. From then on it was only bad at cranking when hot but now it takes 5-8 tries to crank whether it's hot or cold.

I took it to my buddy who owns a diesel mechanic shop and we hooked it up to his computer, everything checked out just fine, oil pressure was good, so was all injectors and ficm voltage, no red flags at all. So I went ahead and changed the icp, nothing, then he told me to change my aftermarket oil filter to motorcraft oil filter, still nothing, I also changed my oil filter drain valve and nothing.

When I'm attempting to crank the truck, after I hold the key attempting to crank it for maybe 8 seconds my oil pressure gauge jumps to normal. I have an ipr on the way to my house and I'm gonna try that as well. Also when the truck gets running it runs just as it ever has, no weird sputtering or stalling or cutting off. But when it does finally crank it puffs out a little black smoke.

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