Ford 7.3L Power Stroke (1999-2003) :: Starts Hard / Bucking And Really Rough


Dec 19, 2015

If I don't keep her plugged in she starts hard, bucking etc. I'm thinking GP or GP relay but I`m not getting any thrown codes. Talking about *30-*50 outside, when its warm starts normally.

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Ford 7.3L Power Stroke (1999-2003) :: Starts Rough Like A Misfire

Am I looking at a faulty injector? No codes but in A.M she sure sounds like a mis fire( ?) then after warm up 2 mins later she is happy as a clam. What gives? I do use DK regularly. BTW the temp here in A.M is about 65...

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Ford 7.3L Power Stroke (1999-2003) :: Hard Start In Cold But Starts Fine Rest Of Day

2002 Excursion, 7.3L 375,xxx miles ... As the weather is cooling off, my excursion has a starting problem for a few years.

Replaced all the glow plugs last year. We (my brothers and I) thought it was injectors, but in the summer time or if block heater is plugged in, she starts normally and idles smoothly. And no smoke and runs fine once she warms up.

When cold, it acts like 1 or 2 injectors are not firing. Have run all kinds of cleaners through the oil and fuel.....

Don't want to swap injectors just to swap parts. Would like to diagnose problem....

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Ford 7.3L Power Stroke (1999-2003) :: Starting Hard And Run Really Rough For About 10 Minutes

I have had my excursion for almost 4 years, I love this truck. but lately we have been having issues that we haven't been able to figure out. First it has about 390K miles on it.

I ALWAYS have to plug it in. it could be 90 degrees out and I still have to plug it in. if it Is plugged in normally it will start fine. but then when I go to drive it, it wont have any power until I get like 2 miles down the road. you can push the pedal all the way down and it will go like 10mph. but once it warms up its fine. if I forget to plug it in, I will have to plug it in for about 2 hours and then it will start hard and run really rough for about 10 min. And it will blow greyish smoke out the exhaust.

But now I'm having the issue of keeping it running. it will start and run for 5-15 min and then quit and I have to wait anywhere from 10min - 1 hour to start it again.

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Ford 7.3L Power Stroke (1999-2003) :: 2002 F250 Starts And Runs With Rough Idle For About 10 Seconds When Cold

I have an issue with my 7.3.... the truck will not start if it sits overnight without being plugged in, even in 65 degree weather. It starts and runs with a rough idle for about 10 seconds after its been plugged in for an hour, after the rough idle is gone it runs great .. it will Stat back up as long as the truck is warm (70+).... I've replaced the batteries, glow plugs, starter (it was going bad) and fuel filter. .. also replaced the gpr today. ....

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Ford 7.3L Power Stroke (1999-2003) :: F250 Hard To Start / Rough Idle?

My 2003 7.3 f250 has trouble starting whenever the temperature is less than 65 degrees. If it is less than 50 degrees I have to plug it in for it to start. Once it starts it runs rough. I let it warm up and it still runs rough. Once I start down the road I'll get on it a bit and it takes off like something lets loose. It then runs geat for the rest of the day but does seem to still crank a little more than it should when I restart it through out the day.

The pickup has 152000k

List of repairs I have done to the truck:

-new gpr
-new glow plugs
-new uvch both sides
-new valve cover gaskets
-new blue cps
-new fuel filter
-new batteries everstart maxx 65n

The truck has an afe air intake, straight exhaust, and a super chips tuner set on mileage saving. It blows white smoke when first started but clears up pretty quick.

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Ford 7.3L Power Stroke (1999-2003) :: Hard To Start / Smokes And Running Rough When Cold

I have a 01 7.3 crew cab dually and it's had cold start problems since i got it in 09.I have replaced everything i could think of including glow plugs gpr,harness and batteries. Any temp below 40 i have to plug it in . If i cycle it 3 or 4 times it will start but it smokes and runs ruff. My 00 7.3 excursion starts up down to about 10 degrees than i have to plug it in so i know dually is not right.

I have a afe intake,1.5 injectors, driven diesel rr, adrenilin pump,dp tune by gear head. Kinda at wits end don't mind plugging it in in dead of winter but now one night it's 30 next it's50 and i don't have to . Also have fully built trans by level 10 if it matters .I get battery light coming on every now and again. New alt about every year and a half.

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Ford 7.3L Power Stroke (1999-2003) :: Engine Missing / Bucking At WOT

I have been having a problem for a while now where my truck will miss/buck at WOT. This only happens at higher RPM's. From a standing start 0-60 it is fine. However when I downshift full throttle from about 50 MPH it initially goes, but then it will miss/buck consistently until I back off the throttle.

I have so far replaced the CPS, re torqued injectors, checked valve cover harnesses and fuel pressure stays in between 64-58 full throttle. No codes show up.

My truck runs great except as I described above. I would think an injector or two are bad, but the truck runs and idles great. My initial guess was that it was a fuel pressure issue, but fuel pressure holds strong. Could it be air in the fuel?

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Ford 7.3L Power Stroke (1999-2003) :: F350 DRW - Chugging Bucking At Highway Speed

I have recently picked up an older F350 2WD 7.3 DRW Lariat. the price was right higher miles but hey it is a 7.3, overall in very good shape.

So the issue at hand is the truck runs great most of the time and puttering around at city speeds you would never know there is any issue;

Get the truck out on the highway set the cruse at 70 to 72 and if you hit a rise in the road or other reason to slightly accelerate the truck chugs and bucks. For lack of a better description it goes chug chug chug, if you accelerate harder to downshift it goes away or if you back off the throttle it goes away. This happens with cruse on or off, a steady foot on the pedal will cause this as well.

I have also noticed that when you let off the throttle the sound the truck makes de-fueling is just very different and "off" sounding . Not sure how to describe it but it sounds funky ... clearly not right when compared to other 7.3 or my 6.0 truck.

What I have done, :

1. Had the truck scanned with an AE and a snap-on scanner both show no codes ran injector tests no contribution errors, not even in # 8.
2. Changed fuel filter
3. Changed Oil and Filters ( tried both full synthetic Rotella and Dino oil looking for a difference )
4. Cleaned out the fuel filter housing just in case.
5. Confirmed injector O-Rings are not leaking

This feels like a fuel issue, my next thought was start looking at fuel pressure under load at speed to see if there was a drop when this is happening ?

Is there a way to test fuel pumps in this truck ? Maybe a clogged pick-up screen ? Where do I start looking next ? I have reasonable mechanical skills but don't know this motor very well, this doesn't seem like a CPS issue..

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Ford 7.3L Power Stroke (1999-2003) :: 2000 - Truck Started Bucking When Rolling Down The Freeway

2000 Ford Excursion, 7.3 PS with 210,000 miles. I am on I40 at a truckstop. I was rolling down the freeway last night when the truck started bucking. I pulled of the freeway and here came a thunderstorm. I waited til this morning to check for codes cheap scanner. I pulled a code P1211. I waited for NAPA to open so I could take it in the shorts. I bought a fuel filter and an ICP sensor. After changing them out, the truck runs then starts missing. My battery is about to die so I will finish post shortly.

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Ford 6.0L Power Stroke Diesel :: Bucking And Running Rough Until Warmed Up

Truck is running bad when first cranked in the morning, is bucking and running rough until warmed up, think the oil needs to be changed and which additive is better the archoil or Rev x?

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Ford 6.0L Power Stroke Diesel :: 2006 F350 - Bucking / Rough Running

2006 F350 6.0 ... I am piling up parts for a bulletproof party later this summer. It has gotten grumpy ahead of schedule. I will hook up the AE tomorrow for consultation.

In the meantime. Running rough at 50. Seems to accelerate from a stop semi ok. Sitting at idle, holding rpm at 1750 I hear kind of a thump under the hood and the rpm drops 300, then slowly finds it way back to 1750 and it repeats itself.

This thump has not been noticed in the past. Could this be the VGT not working as expected?

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Ford 7.3L Power Stroke (1999-2003) :: 2000 - Occasional Miss At Highway Speeds / Bucking And Jerking During Even Gentle Acceleration

165k miles 4x4 6 speed, bone stock unmolested

Slowly progressing problem over 6 months. Occasional miss at highway speeds uphill has progressed to bucking and jerking during even gentle acceleration attempts.

I hadn't got my cam sensor recall done but no change after that procedure completed yesterday. Oil recently changed as well.

I have a torque pro but it never finds any fault codes even though 'service engine' light comes on sporadically. I'm not sure I'm operating it properly but it at least reads rpm when its running.

I'm contemplating the hutch mod but I'd like to have an official diagnosis beforehand if its possible in my case.

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Ford 6.0L Power Stroke Diesel :: Rough Running / Truck Started Bucking And Hesitating At 45 MPH

Since our weather has returned to the cold side......my truck has started bucking and hesitating at 45 mph with EOT @ 130 and ECT @ 140. I can gas on it and it will clear up/let off and it would start up again once it gets below 50 mph. Once the deltas reach 150+ it clears up completely. Its never done this until this week. FICM volts are steady @ 48V. What is causing this or what to look for?

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Ford Super Duty (1999-2016) :: Truck Losing Power Then Starts Bucking Like Water In The Fuel

I have another very odd problem with my 2003 F250 7.3 PS with 206000 miles on it.

I am visiting my parents and every time I go thru this certain area my truck will act up. The first thing that happens is the truck starts losing power and then it starts bucking like water in the fuel or the cam position sensor is giving out.

WHAT I HAVE DONE SO FAR: I have drained the fuel filter assembly ( no water ) and a new cam position sensor has been installed (about 5000 miles ago, I even put old one back it to check it out same results). I have driven the truck all over the place and don't have an issue except in this ONE spot. I am beginning to think there is some kind of high powered RF going on in this area causing my truck to act up. I am thinking of hooking up my autoenginuity scanner up to it and hopefully see something going on.

Is there anything I can do to block this out if it is a RF problem. I think it is effecting my Pcm/ECM for then engine causing the truck to act up.

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Ford 6.0L Power Stroke Diesel :: Rough Idle And Jerking / Bucking When Torque Converter Locks Up

So, I was on my way back home driving through the middle of nowhere Utah late at night, when I had an injector tip crack. I was able to identify which one and unplug it so I could get to Grand Junction, CO (about 350 miles away) where I have family. After a power nap I started calling parts stores and found an injector from Advanced Auto Parts (I couldn't find a motorcraft reman, but I was restricted for time). Installed it and all seemed good so I hit the road again. However, nothing changed. It still had the bad miss (rough idle, jerking/bucking when the torque converter locks up) just like when I had the injector unplugged.

The truck is an early 2004 6.0. It's the number 4 injector. I finally got home and hooked up my AE scanner to discover a #4 injector circuit low P0270 code and circuit contribution/balance fault P0272. It's definitely missing because disabling it has no effect. This could be a loose connector at the injector or FICM, because I can't afford another injector right now.

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Ford 6.0L Power Stroke Diesel :: 2003 - Hard To Start And Runs Rough When Cold

My '03 6.0 is hard to start and runs rough when cold. Not just cold outside temps, but engine not up to temp. Starts and runs like a champ once it's up to temp. It was doing this when I got it, but it's getting worse.

From what I've read the common culprits are:

1 - failed solder joints on FICM power supply board
2 - bad power supply side of the FICM
3 - updated flash needed for FICM
4 - injector stiction
5 - leaky O-rings at high pressure oil rail to injectors

I have read up on how to run the voltage test on the FICM with a multimeter.
Seems like I would have to go to a dealer to have the software version for the FICM checked.

I am 100% competent to do the tests and/or repairs myself, but since I recently moved in with my fiance in a condo and my tools are in storage, I will have to do it at a friend's house. That being the case, I want to know what all of the common things are that I may need to check for so I am prepared. So, I wanted to see if there were any other common causes of this issue.

I plan to test the FICM voltage and give FICMRepair.com some business if that's the problem. And if that's not the problem (or maybe even if it is) I will get the injector seal kits and replace all of the injector seals as well as disassembling and cleaning the spool valves in the solenoids. I will also change oil and fuel filters with Motorcraft parts and Rotella synthetic oil while I'm in there.

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Ford 7.3L Power Stroke (1999-2003) :: CEL On - Long Crank / Truck Starts Losing Power And Eventually Died

On the way to work, the truck seemed to have a miss at idle and the CE light came on. Long crank to start leaving work, and truck starts losing power and eventually died. No smoke while it was losing power. Towed it home and checked the fuel pump and lines for blockage and found nothing.

2003 7.3 F-250 430K miles
strong cranking but no start no smoke out exhaust
Oil changed recently
IPR changed
Both UVCH gaskets and pigtails have been repaired.
ICP sensor and harness changed, also disconnected no change in cranking.
fuel filter changed today (no oil in bowl)
3/4 tank of fuel
dash gauge for lpop goes up to normal range during cranking and oil light turns off.
WTS light comes on and turns off as normal
tach gauge moves up between 100-200 during cranking
fuel pump turns on and pressurizes system like normal and turns off.

Ordered AE for the truck, and it directed me to the passenger side bank high open. Fixed the harness on that side and still nothing.

Sent off the IDM and it passed with flying colors

So now i'm leaning towards the HPOP, but would hate to fork over the cash for it and still not get anywhere. I'm going to take the valve covers back off and check the discharge ports for the injectors tomorrow.

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Ford 7.3L Power Stroke (1999-2003) :: 2002 F250 Starts But Have No Throttle

My 2002 f250 starts but has no throttle, I did replace the throttle body, still no luck, i did find a wire on the shiffter that had a bad spot , fixxed it still no throttle, code reader says it passes with no codes, I disconnected both batteries and waited 15 to 20 min, reconnected them, started the truck and let it idle for 20 min so what do i need to do now. I just cant figure it out....

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Ford 7.3L Power Stroke (1999-2003) :: Starts But After 5 Seconds Of Cranking Even Warm

I am a longtime 7.3 IDI guy with an 88 F350 crew so i know about diesels. But this is my first electronic diesel. I picked up a 2001 F450 2wd auto 260k miles. it used to be my work's truck but was stitting for a year and now i got it in "non running condition"

I towed it home and got it started by replacing the batteries and using the block heater.

As expected it took a few tries of long cranking to run the first time. runs pretty good and no smoke. what surprised me is it still takes about 5 sec of cranking to restart each time when warm too. any direction you would look with those symptoms? HPOP, IPR?

i am pretty sure the glow plugs all work because mechanics had replaced all that stuff. but i know back when the truck was last used it would still never start cold unless plugged in (even in summer).

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Ford 7.3L Power Stroke (1999-2003) :: 2000 F250 Starts When Key Is Turned To Run

I have a 2000 F-250 7.3 L Diesel w/200,000+ miles on it.

I use the truck for snowplowing and last snowfall one of my employees broke the overdrive switch on the PRNDL shift lever. I just replaced it and as I went to start the truck I had just turned the key to run in order to let the glow plugs warm up and the truck attempted to start itself.

As it was running I could hear the starter continue to run although I never fully turned the key. I have since then replaced the ignition switch and the key lock cylinder. That didn't fix the issue, I then pulled the fuse box that is inside the cab of the truck to inspect the GEM module. Other than lots of dust there was no corrosion or any see-able issues with the module. I cleaned all connections thoroughly and even applied a little dielectric grease to the connections.

Still has the same issue, I ran a voltmeter to the trigger wire on the starter relay and it reads 10V when the key is turned to run. I believe it should not read any voltage until the key is turned to start. If I have the trigger wire on the starter relay disconnected the truck won't start, obviously. I don't believe the starter relay is bad because it does start only when the key is in the run position and it has never attempted to start without the key.

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