Ford 7.3L Power Stroke (1999-2003) :: Won't Crank When Key Turned On?


Jan 23, 2015

I have a 1999 7.3 super duty that won't crank when the key is turned. All lights work, power windows and mirrors work but after the WTS light goes out... Nothing...now I do have a slight leak in the roof and a little water does get in the cab. I opened my door the other day and it smelled like an electrical fire had occurred. I checked under the hood and the same smell, if not a little stronger. I pulled my fuse box and GEM tonight. Once I got away from the truck, I expected them to smell like the electrical fire smell, but they didn't. Now I did try cranking the engine over by jumping the starter relay before tearing the fuse panel out, and I got it to crank, but not strong at all. The batteries are good.

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Ford 7.3L Power Stroke (1999-2003) :: 2000 - Hard To Crank - No Power?

Iam looking at a 2000 7.3 Powerstroke that has some problems first it is hard to start cranks like it has a dead cyl. Second after starting it has no power not even enough to move. At first it would only run if held wide open but once it warmed up it would idle and rev and move but barely still had a miss. The weird thing is it did not smoke blue-black or white also no strong smell of diesel and no smell of oil at all. The truck has 230ish miles and there are no maintenance records.air filter was new.

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Ford 7.3L Power Stroke (1999-2003) :: Replaced Everything - No Power When Key Turned?

I am currently cab swapping my 2001 F250 with a 2005 350, I have everything installed but when I turn the key theres nothing... Dead in the water pretty much. I have power running to inside fuse panel but when I turn key there is nothing? no dash lights or anything, what I am missing or where I should be looking?

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Ford 7.3L Power Stroke (1999-2003) :: No Power - Truck Will Crank For About 15 - 20 Seconds Before Turning Over

I have a e99 f350 7.3 all stock. I have no power. The truck will crank for about 15-20sec before it'll turn over. I just purchased the*AE*but am fairly new to understanding it all. In idle its a little rough and when I drive I can only stay in the neighborhood because of fear of getting rearended due to very slow acceleration. Whats weird is that when i have no power while i am driving ill keep the pedal down throw it in nuetral and my rpms and*icp*pressure jump up right away. Things I've replaced:

Icp*sensor
Fuel pump
Pcm
Tps
Cps
Ipr
Dropped tanked and cleaned screens

When cranking my*icp*pressure climbs slowly to right under 500. I dont know what else to do ive been working on this truck dor two months some days 13hs straight, I am feeling defeated. Codes p1249 1211 1209....

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Ford 7.3L Power Stroke (1999-2003) :: Power Lost And Engine Turned Off While Pulling Onto Highway

While pulling onto the highway and pulling pretty hard lost engine power all boost then engine truned off. Top of engine is covered in oil..... What happened?

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Ford 7.3L Power Stroke (1999-2003) :: Truck Will Not Crank Over

Started truck 3 times in 30 min. no issues with truck before tonight nice well cared for truck. Went to get a pack of buns at store came out --NO CRANK--all lights are on dash, etc, new starter a month ago, relay changed out in fuse panel just to see if there was a change. Bought two new Motorcraft batteries installed , NO CHANGE, so is it natural safety, key switch, electrical ignition switch, solenoid on starter, is there a solenoid between key and starter?

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Ford 7.3L Power Stroke (1999-2003) :: F350 Won't Crank At All / When Turn The Key To Start Power Drops

New to the forums, not new to fords. 1999 F350 7.3L Diesel. This has been a work truck and has seen multiple devices in and out over the years. I removed the last crap for GPS tracking etc from the last owners. The truck has worked well for a long time since until...

I'm moving slowly to a different state and so the truck got parked for 2 months. went to start it and nothing. the dash comes on and all the lights come on but when you turn the key to start the power drops and nothing.

Testing so far:
replaced the fender Solenoid
tested the starter motor and solenoid -passed
replaced the ignition switch
tested continuity of the hot and ground wires to the fender and starter and everything passed

When I shorted across the fender solenoid the starter works and tries to start the truck (unsuccessfully so far)

So the wire that goes to the fender solenoid is not working and where to trace it to and what needs to be fixed. Is there a relay or fuse besides number 30 that is in the way? where does the magical wire go so i can check its continuity?

I am stuck 800 miles from where i need to be and I am stuck here. I don't have the cash to get a mechanic and my mechanic friends are stumped. I do have a Snapon modus tester, what to do with it.

FYI the batteries are new and fully charged.

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Ford 6.0L Power Stroke Diesel :: Shut Off Like Turned The Key Off Now Won't Crank

I have a 2003 6.0 powerstroke I was pulling into a gas station when it shut off like you turned the key off. The dash lights work power windows, door locks , radio, headlights, everything works except the fuel pump and the starter. I have a juice with attitude on it as well and it won't light up when you turn the key on. I have checked all fuses and relays. The fuseable link tested ok.

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Ford 7.3L Power Stroke (1999-2003) :: Power Loss And Truck Started Hiccuping When Wipers Turned On

A few weeks ago I replaced my CPS on the 99 7.3. Today was the first day I drove my truck in the rain. When I turned my wipers on, I noticed that I lost power and my truck started hiccuping. I read on these forums that an aftermarket CPS is most likely the problem, so I am planning on getting a ford CPS this afternoon. My biggest concern is that before I replaced my CPS, my wipers only had 2 speeds. Also, if I pressed the end of the blinker switch to squirt the cleaner the wipers would not turn off until I turned the truck off. I am not sure why this would be happening and I wanted to ask if there is more than just the CPS involved with this.

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Ford 7.3L Power Stroke (1999-2003) :: CEL On - Long Crank / Truck Starts Losing Power And Eventually Died

On the way to work, the truck seemed to have a miss at idle and the CE light came on. Long crank to start leaving work, and truck starts losing power and eventually died. No smoke while it was losing power. Towed it home and checked the fuel pump and lines for blockage and found nothing.

2003 7.3 F-250 430K miles
strong cranking but no start no smoke out exhaust
Oil changed recently
IPR changed
Both UVCH gaskets and pigtails have been repaired.
ICP sensor and harness changed, also disconnected no change in cranking.
fuel filter changed today (no oil in bowl)
3/4 tank of fuel
dash gauge for lpop goes up to normal range during cranking and oil light turns off.
WTS light comes on and turns off as normal
tach gauge moves up between 100-200 during cranking
fuel pump turns on and pressurizes system like normal and turns off.

Ordered AE for the truck, and it directed me to the passenger side bank high open. Fixed the harness on that side and still nothing.

Sent off the IDM and it passed with flying colors

So now i'm leaning towards the HPOP, but would hate to fork over the cash for it and still not get anywhere. I'm going to take the valve covers back off and check the discharge ports for the injectors tomorrow.

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Ford 7.3L Power Stroke (1999-2003) :: Almost Died When Headlights Turned On?

I have a 2003 F350 SD FWD Dually With 4.10 Axle Ratio. I'm looking for some front rotors and pads and I'm looking for recommendations. I tow a 44' Goose neck racing trailer on a regular basis so I dont want autozone crap rotors that are going to warp in a few thousand miles. I was on rockauto.com, they have Wagner, Bendix, Motocraft, Powerstop, etc etc. I thought maybe those Powerstop drilled and slotted looked interesting, but I dont know much about them.

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Ford 7.3L Power Stroke (1999-2003) :: Cold Crank No Start

I have an 02 f250 230,000, first 7.3. I've owned it since Oct and put less than 6,000 miles on it. I have another cold crank no start. New glow plugs and Glow plug relay last weekend. Worked fine that weekend. It sat all week, then crank no start fri night, it was like 70 degrees for the high that day. Plugged it in over night and it started. Did not fire right up cranked it for a couple seconds. I drove it all day, started every time. Valve covers have 5,000 miles on them. Fuel Filter heater fuse not blown. But don't know how to check it for sure. And don't know where to go with it from here. Getting frustrated with crank no starts. No troubles found.

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Ford 7.3L Power Stroke (1999-2003) :: 2000 - Crank But Won't Start

I got a 2000 7.3l with 400,000 miles on it that decided to just not start anymore after I parked it for a couple days. Its always been a hard starter due to needing glow plugs but I can deal with that. it doesn't even try to fire anymore. I replaced the CPS (my tack bounces when cranking). The ICP has oil in the plug so I just unplugged it for now till I replace it.

I pulled the IPR and cleaned it really good and bench tested it with 12 volts and could here it clicking so I put it back in. I can get under the drivers door with the key on and hear the fuel pump running. I gain oil pressure on my dash gauge when cranking. I check all my fuses. my WTS light comes on . I just don't have any fancy scan tools to make this easier. Also just cause I was feeling lucky I just went out and bought 2 new batteries for it yesterday so we are good there.

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Ford 7.3L Power Stroke (1999-2003) :: 1997 - Crank But Won't Start?

I have a 1997 F350 7.3 with standard xmission. Have not messed with it since Oct of last year. Then it would crank but no start. Now when I turn the key there is no wts or nothing the gauges move, and tach moves when cranking, but nothing else.

The cam and crank pos sensors have been changed. The high pressure sensors changed. Now when I hook it to the AE it says cannot connect to truck. Where I need to start? Have checked all fuses that I know about.

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Ford 7.3L Power Stroke (1999-2003) :: Won't Start / Just Crank And Tried To Fire

Friend's 2000 7.3 wont start, just crank and crank tried to fire but nothing in the cold leave it plugged in and it starts leave it in a shop over night and it starts with a shot of either, he is a truck driver and the truck will sometimes sits for 6 weeks at a time this time 2 weeks before I touched it. He wanted me to install a fuel pump so I did and started the following:

Cracked fuel lines to see if I had fuel psi at both heads
I tested glowplugs they all read at 0.3 on all 8
I have power to harness as the same at both sides of the relay
RPM tach jumps
Oil psi gauge rises
Using my phone I can read hpop and 2000 at cranking (how accurate that is im not 100% sure)
All fuses good

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Ford 7.3L Power Stroke (1999-2003) :: New Injectors - Crank But Won't Start - Low ICP?

So I got all 8 injectors upgraded and excited when I get them back I put them all in in kind of a rush. And in that rush I left the cylinders full of excess oil. So obviously when I tried to start it hydro locked. Angry at myself. I kept trying to crank hoping it would fire and just shoot that oil out. Nope, so I went back to taking all the glow plugs out and firing it all back out. Put it all back together then tried to fire her up. Took a minute but she started and I let it run for a while. Hit the gas a few times and then it died. Couldn't get it started again. It would just crank, I checked the icp and ipr and the icp did not build above 35 psi and the ipr was at 98.04% so I just figured the o rings blew out when it hydro locked.

So I took it all back apart put new o rings on, took my time and put it back together right double checking everything. Got it all back together and went to start it, it would just crank around 160-170 rpms, battery voltage at 10.6 icp built up to 140 but now it won't build past 40. Ipr still goes to 98.04. The engine ran just fine prior to injector change, I put a new upgraded hpop prior to injector change, new ipr, icp, cps. Everything checks out, but it will not build oil pressure while crank I've killed a set of batteries then went all out and spent 350 at napa for some optima red tops. I did notice the cylinder 7 injector is the AE injector. It suppose to be in cylinder 8, idk if that's affect the oil pressure building up?

But as far as I know, I'm not building oil pressure. So idk if the hydro lock could have ruined something to keep it from building oil pressure?

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Ford 7.3L Power Stroke (1999-2003) :: 2001 - Crank But Won't Start?

i have a 2001 f250 7.3L PSD. it turns over but will not run. replaced the CPS , starter and the #30 fuse. IPR is new and all injectors are new, new gaskets and harness and new glow plugs new batteries. still just cranks and cranks. no oil pressure build up and no tach movement, oil level is good in HPOP. What could it be?

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Ford 7.3L Power Stroke (1999-2003) :: Just Crank When Try To Start Cold

So back ground is as such. Truck started fine before I replaced the hpop with t500 and did the driven diesel regulated return. I have double checked everything is plugged in. Now when I try to start it cold it will just crank. Yes I get smoke and oil pressure both places. If I give it a shot of ether it will start right up and run fine all day. What am I missing? Yes I know ether bad.

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Ford 7.3L Power Stroke (1999-2003) :: F450 - Crank But Will Not Start

i have a 99 f450 7.3 that cranks but will not start. I did an injector buzz test but it sais no communication between the computers. it has a new rebuilt engine, new ipr, icp, hpop, water pump, and both computers.

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Ford 7.3L Power Stroke (1999-2003) :: 2000 7.3 - Crank But No Start

Found icp sensor with oil in plug and codes p1211 and p1212. Icp sensor reading 0 pressure. Changed out icp sensor. Still cranks no start check oil level in hpop resverior, check with brake clean spray nozzle and no oil on it. Filled resverior with oil. She tried to start. Had to put the charger on her and she finally lite off and came to life. Questions, how would that resverior empty out? Was it because I pulled that sensor? Is there s check valve in that resverior hanging up?

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Ford 7.3L Power Stroke (1999-2003) :: Heater / AC Fan Running When Truck Is Turned Off

2003 CC 4x4 ... I am pretty sure I know what is going on, but I wanted to start a thread for when I confirm it. I am driving to work this AM and I hear the door ajar chime and I think to myself, uh oh...gauges all look good, there are no lights illuminated on the dash. I get to work and turn the truck off and my fan stays on. I think the ignition module is going bad. Either that, or my remote start is going on the fritz. I will update when I find out more.

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