Ford Aerostar :: Cooling Fans Come On When Engine Gets To Temp But Not When Turn On AC


Jun 12, 2015

I have a 2004 freestar that cooling fans come on when engine gets to temp but not when I turn on ac it has 5 relays for the cooling fans and they run in series and a dropping resistor. Ithink someone replaced #2 relay with the wrong one and has caused my problem because they did not know what they were doing...

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My 1994 honda accord station wagons cooling fan is working but the temp gauge still goes all the way up then back to normal numerous times while driving.. I park on the side of the road while the car is on, pop the hood to check and see any signs of over heating but the motor seems to be normal.. What could be happening??

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I have a 2004 Camry that the cooling fans won't turn on at all. I checked one of the cooling fans by running direct power and it worked. I then checked all the fuses relating to fans and A/C. Then checked relays by using the horn relay in Fan 1 and Fan 3, which are both 4 pin. I bought a new relay for Fan 2 as it was a 5 pin and still no change. The fans don't come on at any stage, turning on A/C or letting the car idle to the point of the water boiling from overflow. I'm thinking it's not the sensors as the fans should turn on when the A/C is turned on.

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Dodge - Caravan - Relay - Fans - Radiators :: 2000 - Cooling Fan Won't Turn On?

I have a 2000 Dodge Grand Caravan that has 195,000 miles. My radiator fan won't turn on and I'm stumped! The issue presented itself with a check engine light and the radiator cooling fan not turning on. The trouble code indicated the cooling fan relay was faulty. In all cases below, I tested the radiator fan by turning on the air conditioning (thus forcing the cooling fans to run) and also for it to come up to a high temperature coming close to the danger zone.

1. Fuse - first tested the fuse and it was OK. Had to start with simple things first.
2. Cooling fan relay - I replaced the relay which has a reputation for failing on the Dodge. Still the fan did not kick in.
3. Cooling fans - tested the cooling fans and the motor was seized. Replaced the cooling fans and tested them by jumping them. The cooling fans still do not turn on. There is no voltage leaving the cooling fan relay and coming into the cooling fan harness.
4. Wiring - tested the wiring between the relay and the fans. They checked out OK (good continuity and resistance check). There is no voltage leaving the cooling fan relay. Now it's getting more complicated... I unplugged the wiring harness from the ECM and tested the wiring between the ECM and the cooling fan relay. A-OK.
5. ECM - it is unclear how to check the ECM for functionality of the cooling fan.

There are 3 wires (supply, ground, and switch wire?) The supply voltage and ground is good, but I don't know what voltage the switch wire should be. I've read that it is pulse width modulated so I can't measure this with a simple voltmeter. I've also read that the switch wire goes to ground thus triggering the relay. I don't know which is correct. Several mechanics I talked to were skeptical that the issue is with the ECM, they knew of very few instances of this being the culprit. I even replaced the new cooling fan relay with another new cooling fan relay on the off chance that the replacement was faulty. Did I miss something in my logic and diagnostics? I've resorted to wiring a switch directly to the cooling fans and toggling them on and off.

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I am also having a problem with the air conditioning not working. When I do the self diagnostic test on the A/C the results are that it fails the cool-down test. Why the computer module isn't sending a signal to the relay? Could the A/C problem be causing the cooling fans not to come on?

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My wife's 2009 Ford Flex has an intermittent radiator cooling fan issue. It has dual cooling fans and with the AC on, the passenger side fan runs wide open but the driver side fan doesn't run. With the AC off, neither fan runs even though I let the car idle for a long time to try and get it hot enough to allow the fan(s) to turn on. It doesn't matter if the engine is cold or warm, the passenger side fan runs extremely fast when the AC button is pushed. I've checked all connections and applied some dielectric grease to the connections. I also checked the fuses to the fans. Have to buy the entire dual fan assembly?

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I have issues that are drivin me crazy. Cooling fans not coming on. I was driving and smelled antifreeze, I immediately looked at gauge was at 210. So I stopped to check, right side of radiator was split. Put new radiator in waterpump and thermostat. As the car was running during the flush process it started spewing so shut it down gauge was 210. Plugged in Modus ran codes were none for overheat. The cooling fans are not coming on while car is running, but I can turn them on with the with the modus so fuses and relays are all good. The one thing that puzzles me why it works with modus but not by itself. If that's not enough started a couple weeks ago sometimes when hitting bumps loose power to windows, radio, convertible top, and then hit a bump and it starts working again. I have been all under the dash and hood checking connections and grounds to no end.

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When I bought the car the check engine light was on so I had it scanned and it threw the code P1121 coolant valve control. so I went and bought this part since I heard it was a common problem but haven't got it put on yet. Could this cause the cooling fans to not kick on and ac not to work or is it something else?

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