Ford Excursion :: 2003 V10 Truck Started Stalling At Irregular Intervals


Apr 10, 2017

I have a 2003 Excursion 4X4 V10 (6.8l) gas with 130K.

About six months ago, the truck started stalling at irregular intervals. The truck runs fine for weeks at a time, but will suddenly die. This happens at idle, and under power. After stalling, the truck usually starts back up, but there has been a few instances where I thought it sounded fuel starved. It has stalled as many as four times in a row (within 15 minutes), but shortly after it runs fine again.

I researched this board, and tried the following: cleaned the MAF, and replaced the IAC Valve.

But, it stalled again, so in late February I took it to the dealer; a AAA approved repair facility which means they guarantee the fix for two years.

The dealer claimed to have pulled a P0231 code. As a result, they replaced the fuel pump and assembly, along with the fuel filter.

The truck ran fine until two weeks ago, then it went thru a series of stalls again. In each instance, the truck started right up, and I drove it to the dealer.

The dealer took it in again and had it for six business days, but they could not replicate the issue. I suggested they test the PCM/fuel relay and the signal going to the fuel pump - they said everything checked out okay. No charge, the ticket remains open.

What could be causing this? I am not too good with electrical stuff; in fact, I know very little. Another member explained a way to test the signal at the time the truck stalls, but I am not sure if I could competently do it. I am thinking I need to start replacing part after part until it stops? I don't mind doing that, but would need to know which parts to focus on. Should I start with the MAF? I cleaned it, but do not know how to test it.

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my 97 f150 4.2L keeps stalling on acceleration. It ran fine this morning then my wife put 20 dollars of fuel in it and drove 30 miles to her destination with no problem. on her way back the truck started bucking bogging down and acting like there was a fuel problem but it didn't kill. I checked for codes there were none. I removed the fuel filter on the rail and replaced it with a new one. Now it will idle fine with no miss but if I give it gas it kills.

I checked the codes again there are none. I also checked to make sure there was fuel coming from the tank when I turned the key as well as making sure I heard the fuel pump kick on when I first turned the key.I am leaning towards water in the fuel,i didn't see any trash come out of the old filter, however I am not sure. I have a 175 mile commute to and from work.

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I have a 2003, 4.6 F-150 with 201,500 miles

I am having some A/C issues. It's just too hot out there.

#1 The truck has a lack of power when I have the A/C on. It feels like it wants to stall out in the lower RPM's. I loose power when I go 65mph+. The truck actually stalled on me yesterday in the parking lot. I turned off the A/C and it ran fine.

#2 I have to go over a 5000ft pass daily, I turn off the A/C when I go over it. Below the pass, the A/C doesn't work well and it's not as cold. But when I get over the pass, the A/C turns very cold. The pass is like a 3-4 mile stretch.

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Fuel pressure is read post filter and is good. Truck is well maintained with all the basics replaced in the last couple years. Could this be CPS going out even if it is only a couple years old? IPR is new in the last year, ICP sensor isn't leaking. Most recent change was a full tank of fuel yesterday afternoon and on a whim performing a boost leak check which was all good.

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Like the title says my truck has been stalling while driving. Accelerating or cruising it dies for a second, two at the most, and then just keeps chugging along again.

I thought i'd fixed the problem last year when I did injector O-rings and 50 cented my UVCH. It hadn't done it since, until two days ago. Started out with a two good solid stalls while gently accelerating up hill. I had thought maybe my fuel pickup foot had finely given up the ghost because I was below a quarter tank. But I filled her up full, and then she did it again about 50 miles of driving later.

I didn't catch the first four stalls on my torque app, because I'd just recently decided to stop logging every trip, with the thinking that it had been half a year problem free, why keep logging waiting for something that isn't going to happen. I did catch the 5th stall on the torque log. But I'm having trouble trying to figure out where it happened in a 30 min log.

First question where would yall start in tracking this thing down? Next what data actually should be logged? I think I've got some extra stuff in my logs that isn't necessary, and is maybe bogging down the system. I get one data point per second resolution on my logs. Are there ways to improve the resolution, will getting rid of some PIDs work?

Lastly I need to attack this thing smartly, without throwing time and money at unneeded parts. I had surgery and I've been out of work for 3 months and I'm looking at another 6 before I'm making money again, and there is no unemployment for the self employed. Also I only get 3-4 light weight upright hours a day to work, exceed that and I'm back on the couch battling swelling for a week.

Also is there anything I can do while driving to "flag" the stalls so I can find them more easily in the logs?

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Now the rattle is worse (no lose heat shields). I am blowing the little tubes off the drivers side exhaust manifold, the ones that go to the DPFE sensor.

Did I mention, that the truck has no power, sluggish, now I am dumping hot exhaust fumes into the engine compartment. Still got the rattle underneath.

I think the cat is plugged up on the drivers side. (which probably explains all my symptoms)

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I have done quite a bit of reading about the airbag codes and in some cases people suggested the passenger switch led can burn out causing the light to occur. Here's what I know,

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