Ford Excursion :: Brakes Sounding Like Metal On Metal


Aug 22, 2013

The brakes were sounding like metal on metal. Three wheels in, some of the pads needed replaced but none were worn out. I got to the right rear wheel and the inside pad is worn to the bracket but the outside pad hardly looks worn at all.

I'm already replacing rotors, pads and calipers (I wasn't going to replace the rear rotors or calipers until I got to this wheel). Is there anything else I need to check because of such uneven pad wear?

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Camry :: 2010 - Passenger Side Rear Brakes Making Metal On Metal Sound

At 75K my passenger side rear brakes were making metal on metal sound. I was really surprised as I have always learned that the front brakes take 80% of load and they always go out before the backs. So I took the wheel off and sure enough the pads were metal on metal. Changed everything out. (new rotors). I then went over to the driver side rear brake. Looks brand new. The pistons were barely out. I figured this caliper is bad. (I haven't change yet)

When I drive I can hear a very faint metal on metal sound when I brake. VERY FAINT. So with 75K miles on I figure the front brakes are due. Today I took the wheels off and inspected them. Tons of pad left on both of them. If I didn't know better I would say a brake job had been done very recently. (I've owned the car new so I know they have not had a brake job) However after reading many articles on this site I found a thread where one user said he was changing his front brakes for the first time with 110K on them and the pads still had 10K left in them. So the fact that my front pads are still pristine at 75K may not be a big deal (or not as big as I thought. Also I am not hard on brakes.)

However I'm not sure what is going on. Why would the passenger rear brake be metal on metal at 75K and the three other pads are like new. Is the passenger rear the only one working (or working much harder than the others) meaning the other three are bad? Or is the rear passenger bad and the other three are good? I have a working knowledge of cars but I am by no means a mechanic.

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Golf VI R :: Scraping, Metal On Metal Sound That Diminished A Fair Amount When Brakes Were Warm

I picked my R up three weeks ago tomorrow. I took it in this morning because there has been brake noise from day one. The noise was a scraping, metal on metal sound that diminished a fair amount when the brakes were warm. I only got a very brief conversation with the service agent at the dealership this afternoon, and all he told me is that they had to order in new brakes. I don't know if it's just pads, or calipers or rotors or the whole deal! I'll get the whole scoop tomorrow.

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Santa Fe (CM - 2007-12) :: Metal Sounding Rattle From Back

I have a metal sounding rattle coming from the back of the vehicle. It sounds like it is coming from the hatch area. I removed all loose things (jack) and the noise is still there.

I checked the license plate and put foam behind it, I wrapped the latch with a layer of tape. The noise seems a bit better but still there when on rough roads.

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Pontiac - Grandprix :: Car Sounding Like There Is Metal In The Pistons And Belts Jumping Off

So the other day I was driving the car and it was working fine, shut it off and turned it on like 4-5 times that day as I was driving around, then I went to check the muffler and when I started it it sounded like someone jammed a bunch of metal shavings in the engine. The engine is completely fine and there is nothing in it I know that for a fact, and the fact that the belt keeps jumping off is a def pointer that its something to do with a pulley. My friend thinks its the tensioner pulley because its jumping like crazy when the engine is running but the sound is horrid.

'm gonna have a friend come look at it tomorrow after work. Also, my friend snapped the bottom bolt on the power steering pump and i left the broken piece in and I always heard it rattling and it was bent when I checked cuz I thought that's what was making the sound. So that popped out enough to hit the pulley and bend what was left of the bolt down. I spun each pulley and I didn't hear any sounds, and I tried to shake them and none felt loose. Its got 130k on it but still, 1 problem after another after another. Could that broken bolt that came out and hit the pully possibly jarred it off balance or something? If the tensioner pulley isn't broken then something is making the belt stop because its pulling it down periodically. What I should look for to fix it.

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Ford Super Duty (1999-2016) :: Metal On Metal Ticking Sound

I thought i heard this yesterday when i left work but i was tired and said its in my head, THEN i go to leave right now and sure enough its a real sound, you can hear it very well through the front grill and then if you turn the volume up you can hear a ticking sound ever half a second or so, it also speeds up when i was pulling on the throttle cable. And after the truck fully warms up it goes away.......

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Ford F-150 (2009-2014) :: 2011 - Grinding And Metal-on-metal Contact In Front

I replace my brake pads and rotors in the fall of 2015 with EBC parts. Now almost 13,000 miles later, I started hearing grinding and metal-on-metal contact in the front. So I went out and got PowerStop pads to replace the EBC (EBC had way too much brake dust). I took off the front wheels and noticed that the DF pads had about 1/32 left on them, ok I guess its time to change them out. Onto the PF pads, I find that there is almost no material left, in fact I could scrap off what was left of the material. I decided to do a rotation while I am at it and noticed that the rear brake pads on both sides look like I never used them!! Is it really that possible to have 2 stuck calipers, both on the rear at the same time?

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Ford Super Duty (1999-2016) :: Metal On Metal Noise From Front End

What we have is a 2011 F-350 with the ambulance package (obviously) and it has started making a very annoying sound from the front end. It has been into two different Ford Dealerships and they have not been able to remedy this issue. What happens is, when we are backing and turning, the front end makes a bad metal on metal grinding noise. When going straight down the road no issue just turning while backing. I know this is an ambulance and has the ambulance package but I think from the cab forward should just be all ford right?

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Ford - Taurus :: Metal On Metal Grinding Noise While Failing To Start Up

I have an '02 Taurus. For the last year or so it has intermittently produced a metal on metal grinding noise while failing to start up. I'm told this is due to teeth being missing on the flywheel between the starter and the transmission. It's taken as many as six tries to get the car going. But the car has always started in the end.

My questions are: Is the problem flywheel worth replacing at this point at this price? Is it likely to fail totally any time soon?

Also, might the March '09 replacement starter be implicated?

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Ford F-150 (2004-2008) :: Intermittent Metal On Metal Grinding Noise

I have intermittent metal on metal grinding noise. Seems to happen when I am at highway speed. Seems to go away when I put it on 4 wheel drive or slow way down. On one occasion though, the grinding noise did not stop even after putting on 4 wheel drive - had to stop completely before it went away (did not come back after I drove off again). Diagnostics so far....

Unhooked the vacuum lines on passenger side actuator and hooked up vacuum gauge. Vacuum held at 20 psi and drops and raises slightly as the truck is being revved. Takes about 10 seconds for vacuum to drop to zero once truck is stopped. Putting it on 4 wheel drive drops it to zero immediately. Exact same scenario on the passenger side.

This leads me to believe my IWE solenoid is ok. So also my check valves. Next opportunity I get, I will raise one wheel, remove the vacuum line on that wheel and apply vacuum with my pump. Want to see if it will turn my half shaft.

2004 F150 FX4 ....

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Ford F-150 - 1997-2003 :: Metal On Metal Noise Coming From Rear After About 25 To 35 Mph

My father's 1997 F150 with the 4.6 two wheel drive, has me stumped again. I have a lot of mechanic knowledge but this one has got me wondering whats going on. Here is the run down. When you are driving down the road, it rides just fine and makes no noises from 0-20 MPH, after about 25 to 35 mph it makes like a metal on metal noise that is coming from the rear, and forces the truck to slow down, when you try to accelerate through this problem it has a bad bang and it wont allow you to speed up anymore, it does not seem like a brake issue (but I could be wrong) since it does not actually pull to one side or the other.

It seems like an equal force trying to stop the truck. I have heard rear ends that were going out and they make clunk noises or whirring noises etc, but its still some what driveable. I have checked the rear end oil and it does have oil in it, and its probably about an inch from the full level (but that shouldnt cause this issue im sure). My father wants a definite answer before we start tearing this thing apart to try and fix it. Since its mostly used to take trash off, and also get the kids down the dirt road to the bus stop.

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Ford Super Duty (1999-2016) :: Rumbling At Idle / Sounds Like Metal On Metal Vibration

Just last night, out of the blue, I've got an odd rumble at idle. The noise goes away under load and any time the rpm's are up over ~1300. It sounds like metal on metal vibration, but I don't see any loose exhaust parts.

I've looked at threads saying possibly a broken flex plate. Other than the noise, would there be any other symptoms? I don't notice any loss of power. I suppose I could pull the inspection cover and take a look, but I don't have any experience with auto tranny's and don't really know what I'm looking for.

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Ford 6.0L Power Stroke Diesel :: A/C Leak Found - Rubbing Metal To Metal Caused The Pinhole

Getting the RV ready to go for the summer, and no a/c. I started to add freon, and found the leak right away.

It's on the 3/4" pipe that goes right over the upper radiator hose; obviously rubbing metal to metal caused the pinhole. Now I know where that mystery green snot came from all over my radiator hose coming back from Yellowstone last fall.

First thought was to replace the entire pipe. There's an easy threaded connector on the upper end, but way down on the compressor is a strange fitting that looks like a triangle stuck against a cube. I can't see how I'd get a wrench in there very easy anyway. What is that fitting?

I bought a Dorman 3/4" repair kit, but until it arrives in the mail I don't know if I've got enough straight pipe to work with. Do I need to add oil as well as freon once I charge the system again?

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Ford 6.7L Power Stroke Diesel :: Truck Makes A Metal On Metal Screech When Downshifting From 5th To 4th And 4th To 3rd Occasionally

I've had transmission issues with my truck that the dealers can't seem to duplicate. The truck makes a metal on metal screech when downshifting from 5th to 4th and 4th to 3rd on occasion. The two dealers claim they cannot duplicate the issue and there's no CEL so there's nothing they can do. The shifting is also super slow between gears and regularly hangs in 4th until I let off the pedal for a good two or three seconds. All gear changes are slow.

Now the truck is exhibiting a new issue. When coming to a stop, a second after stopping the truck faintly jerks forward. Almost like the torque converter is not fully unlocked.

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Ford 7.3L Power Stroke (1999-2003) :: Metal-on-metal Wear Between Impeller And Water Pump Housing

I am in the process of replacing my water pump. After I removed the pump, I found quite a bit of metal-on-metal wear between the impeller and the water pump housing. Is this common?

I've been running a coolant filter on my system for years now, so hopefully its been effective at collecting some of the metal that has clearly been worn away. Either that, or this is a sign that the filter isn't working at all!

I'm a little worried that the new pump will scrape the scars left from the old pump.

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Ford Super Duty (1999-2016) :: Loose / Binding And Metal On Metal Sound On Steering Wheel Shaft

I have a loose, binding, metal on metal sound on my steering wheel shaft. I have removed the steering wheel, replaced the clockspring, because when I removed wheel clockspring was in pieces and I thought that might be the issue. Guess not, because I'm still having problem. Other than having to remove or replace the whole steering column...

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Prius (2010-12) :: Metal On Metal Grinding Noise At High Speed Above 75mph?

I commute 180 miles a day, 6 days a week. I noticed metal on metal grinding noise(more noticeable) at high speed above 75mph especially on asphalt road. I'm sure noise is there at low speed but not enough to notice. My car has 50,000 miles. Tires? Electric motor?

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Sonata NF (2006-10) :: 2007 - Metal On Metal Sound When Turned Right - Wheel Bearing?

I have a 2007 hyundai sonata, this car is my daily driver. I put 180 miles on it a day around trip. Currently has 180,200 miles on it. Last Friday on my trip home when i turned right I heard a metal on metal sound. I slowed down went straight and it went away. Talked to a few people and I think it may be the wheel bearing. Even if I hit a road reflector it starts up. It's the front left wheel. Get on the breaks it goes away.

So my question is... Wheel bearing??? And can I replace the whole hub and fix the problem or do I have to try and press the bearing out?

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Sonata NF (2006-10) :: Metal Hitting Metal Noise From Front Driver Side

I got some coilovers installed last night, they are ksports. i have them on fairly low height as of now but i have noticed every time I hit bumps, I hear a kthunk (metal hitting metal noise) from my front driver side. is it from the coilover nuts itself or something wrong with my control arm? the sound ONLY comes from the front DRIVER side.

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Toyota - Solara :: 2003 - Metal On Metal Sound Near Driver Side Of Engine

I have a 2003 Toyota Solara 4 cyl. auto. transmission. I recently had the head replaced. Now it is making a metal on metal sound near the drivers side of the engine. It makes the sound during idle, when I change gears, and the sound increases when I rev the engine. What could it be?

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Prius (Gen 2) :: 2006 Metal To Metal Noise While ICE Charge The Hybrid Battery

I recently worked on a 2006 with 140K miles that presented with the following symptoms:

The hybrid battery was at 1 bar; the ICE would not start; the car was in Ready, but there were no codes. As I let it roll off the flatbed wrecker in Neutral, it felt lumpy. If you have ever pushed a car (or run out of gas in one) with a manual transmission that was in a high gear, engine off, it felt just like that.

I popped the hood and could see that the engine crank was turning while the car was being pushed in Neutral. What else turns with the wheels? MG2, or more specifically, the MG2 ring gear. What is the only way that the wheels could turn the ICE crank? The planetary carrier pinions were locked to the ring gear.

Surprisingly, while I was looking at things, it did manage to start the ICE pushing it around must have freed the carrier pinions, so I let it charge the hybrid battery. It was basically the worst metal-to-metal noise that I have ever heard! I pulled the drain plug and saw about a teaspoonful of large metal chips on the magnet. The fluid condition itself was very good, not the black factory fill that I am used to seeing come out.

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