Ford Excursion :: Code P0720 And Engine Stall / Transmission Or Stray Voltage?


Jul 12, 2015

Long time Ex owner. This is my second 2000, 4wd, Limited, 6.8 V-10. Just bought this one last month and after two weeks of local driving the following problem showed up:

1. Week of July 5 through 11: With vehicle cold (65*) started and placed in reverse to back out of garage. After slight movement engine stalled like a locked up torque converter or turning ignition off. CEL illuminated. Turned off ignition and restarted. Again in reverse had same stall. Third time no problem but CEL still on. Code is P0720 using "Actron Auto Scanner."

2. Erased Code P0720 (OSS circuit malfunction) and P0307 (Cyinder 7 Misfire Detected). Drove car approx 20 miles without incident. No stumbling, no vibration, no detectable misfire, shifts okay, speedometer okay.

3. Next day with vehicle cold, started to back out of garage and stalled with CEL illuminated and O/D light in shifter blinking. Recycled ignition, started and no O/D light but CEL still illuminated. Vehicle did not stall. Checked code and P0720 set.

4. Replaced OSS on tail shaft of transmission. Same stalling problem with P0720 set.

5. Replaced #7 COP w/aftermarket type to test possibility of bad COP because of earlier P0307 DTC. Same problem exists, first start of the day the vehicle will stall as soon as it starts to move in reverse.

6. Replaced rear ABS sensor. While doing so noticed the ABS sensor wire harness was rubbing the tailpipe and the split, wire conduit was partially melted. Inspected wires (2) within and both appeared okay. Safety wired the harness away from the tailpipe.

7. Let the vehicle sit awhile. Outside Air Temp 84*. Started, placed in reverse, moved a couple of feet and engine stalled and O/D light on steady. Recycled ignition and started again, backed out with no stall or warning lights. No CEL on. Drove 10 miles without incident.

8. Allowed vehicle to cool, started and attempted to back out of garage. Engine stalled, CEL illuminated and O/D light flashing, code P0720.

9. Sunday morning 12 July: 71*, Allowed vehicle to idle in P in garage for 10 minutes before trying to back out. Vehicle did not stall. CEL still on from previous day, no O/D light. Erased P0720 code. Vehicle operating normally.

10. Sunday Noon 12 July: 85*, Started, placed in reverse, backed out and no stall or CEL or O/D light.

After considerable research online at ford-trucks.com found P0720 is a common problem but not easily diagnosed. In most cases the gremlin is COPs and or deteriorated plug boots but in this situation the engine appears to run smoothly and the failure/errors only show up when the vehicle is moved in reverse gear after a cold startup. Once it stalls then restarted it runs fine.

Made a quick check of alternator for failed diode using DVM since I don't have a scanner. Checked okay for voltage and AC ripple. I do have an appointment on Wednesday with my local auto repair shop for troubleshooting. Will have them do continuity check between OSS and PCM and an AC ripple test. Does this sound like an electrical circuit problem or internal transmission problem? Want to make myself as smart as possible when I talk with the techs.

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I did have the battery disconnected but I made sure the terminals were clean and tight. Is this a coincidence or did I do something while changing the starter?

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Need to confirm that it is on top of the transmission, near the tail end? Why are parts that go bad always in the most inconvenient places?

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Came back to it a few days later it threw a P0720 (output speed sensor circuit) and I have no reverse, park feels like it wants to move, R is neutral, N is forward, D is forward, 3 is forward, 2 is forward, 1 is forward. The N is full drive. I cleared the P0720 code after it came up and it has not returned. The instrument gauges work but the odometer display is intermittent. Linkage? Fluid? Sensor? Wires?

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Stupid thing drives like a peach everywhere else except the 4-6psi LAUNCH ONLY range. Normal driving through that pressure range is absolutely fine. 4-6 is the only problem child area.

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He said if it comes on again then the speed sensor on the rear differential could be the problem and that he would have to charge me to replace that sensor since it isn't covered under the warranty for the transmission.. I replaced the sensor myself on the rear differential yesterday and thought the problem was fixed. I drove the truck around for 30 minutes with no problems, until I put the truck in reverse, then the OD off light started flashing and the SEL light comes on giving the same P0720 code.

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This occurred Saturday after we got 12-18" of snow. I cleaned out the driveway, took a short drive (~ miles) & parked the truck (no symptoms). Later we went to 2 stores and then on the way home, the misfire started. The next day the misfire continues.

I have been searching & come up with the same posts that say the issue is not the OSS. It's usually a bad COP or bad wiring @ the OSS. The symptoms are not the same as when I had a COP go bad (only misfired under load between 1500 & 2500 rpm).

Personal issues: My truck does not fit in my garage, it's dark (and usually below 30 F) before I can get to look at it in the evening. Also, we are supposed to get another foot of snow tomorrow night.

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Zoomed in: Large gauge wire with red entering the box

Zoomed out for reference

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