Ford Excursion :: Fuel Gauge Sender Quit Working - Pump Assembly Replacement?


May 16, 2013

The fuel gauge sender quit the other day so Im replacing the pump assembly. I believe in replacing fuel and ignition related parts with factory equipment. So I was going to get a Ford Motorcraft pump, but my wife checked for one through her work(local parts store). The counter guy found one that said original equipment, called them and was told "It is the same pump that gets installed on the assembly line". Well it came in today and its a Delphi. I was expecting a Ford pump. I associate Delphi with GM and I know GM pumps go out all the time. I know Ford pumps go out too, but I know several people with GMs that have replaced pumps multiple times within 100000 miles. Is Delphi worth taking a chance on?

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Ford 6.7L Power Stroke Diesel :: Aux Fuel Gauge And Fuel Pump Both Quit

I have my aux fuel tank pump hooked to upfitter 3. It has worked perfectly until this week. I started to transfer fuel and the aux fuel gauge and fuel pump both quit. The led on upfitter switch 3 still illuminates, but no fuel pump. I found fuse 9 on passengers kick panel is for upfitter 3. The fuse was good. Is there another fuse somewhere for the circuit I've missed? I can trouble shoot the wiring if necessary, but it's tough to do all behind the left side underbed box and not easy to get to. I've missed something simple before I go further????

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Golf IV / Jetta IV :: Fuel Gauge Not Correct After Fuel Pump Replacement

I recently had my fuel pump replaced in my 2005 GTI ... twice. Both times, the fuel gauge no longer shows a full tank, and doesn't show empty tank correctly. Is there some way to reset the gauge? Is the pump somehow tied to the gauge, or did the mechanics mess the float up when they changed the pump? Sadly I had it repaired somewhere other then the dealer.

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Ford - F250 :: 1991 - Gauge Sender For Forward Tank Stopped Working

I have a 1991 F-250 Supercab with the 7.3 L Diesel and twin fuel tanks.Recently the gauge sender for the forward tank stopped working. Ford tells me that the sending unit is obsolete. Perhaps they want me to buy a new truck. I recently found a NOS sender on E-bay but it is supposedly for the plastic fuel tank and mine is the steel tank. What steps would I need to take to make this sender work in my truck? Do I need to eliminate a ground wire, add aground wire, or make up insulators to prevent the sender shorting out on the steel tank?

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Ford 7.3L Power Stroke (1999-2003) :: Fuel Gauge Stuck - Brake Light Quit Working

I recently had my fuel gauge stuck on full and at around the same time, my left rear brake light doesn't work. I do have LED brake lights in the rear so I am not sure if that changes anything. I thinking something with a ground or is it possible that these aren't even related.

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Ford Excursion :: Bad Fuel Pump Relay / Fuse Panel Replacement?

- Fuse Box - Part # 3C7T-14A067-DC Engineering Number on white label.
- Ford Dealer Part # 3C7Z-14A068-DB

I have a 2004 Ford Excursion 6.8L 4x4 that has a bad fuel pump relay. I am looking for a used replacement fuse panel.

Of all these number and letters which of them tells me the real part number? Does the last two letters mean anything "DC" or "DB"?

So I don't get one for a diesel, what is the prefix for the diesel? I am assuming the 3C7T is gas and the year model?

Also, will this fuse panel interchange with a F250/F350 6.8L or do I need to stick with a fuse panel from an Excursion?

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Volvo - 940 :: Fuel Pump Replaced Now Fuel Gauge Not Working Right?

Fuel pump in my Volvo 940 has been replaced twice. Since then, my fuel gauge has not worked right and I have had to pump gas about every 120 miles so that the fuel pump would work right. I would fill the tank, and 120 miles (about 5 gallons) later the fuel gauge would indicate about 1/4 tank of gas left. That's when the fuel pump begins to mis-behave. If I make a sharp turn, it would stopped pumping for about 2-3 seconds. If I continue to drive at that level of gas. I can avoid all these problems by keeping the tank at least "half-full", that is, by pumping every 120 miles. The car was totaled by a hail storm and I bought it back for $84. I like to operate the vehicle for as long as I can, one day at a time.

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Golf V R32 :: Fuel Gauge Sender Error - Going From Full To Empty To 3/4 Back To Current Level

My car is still at the dealer after having the recall done because they can't get the fuel gauge to start working after they performed the recall. But the gauge had nothing to do with the recall you might say. Correct. But prior to the recall being done the gauge was acting funny. Going from full to empty to 3/4 back to the current level.

I told the dealer about this and they looked into it as they were doing the recall. Now they said they replaced the fuel level sender unit, certain wiring connections but to no avail they still can't get it to work. So my question is, what is the type of Gremlin that could be causing this?

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Ford Excursion :: Fuel Gauge Is Not Working / No Cruise Control?

My fuel gauge is not working, nor is the cruise control, Had the truck looked at, was told the cruise was not working due to the fuel gauge not working?

Also when he hooked it up was told the dash gauge worked fine and the computer showed 60% which would have been about right based on mileage on the tank. My guess is that I need a sending unit?

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Ford Excursion :: 2001 - Headlight Assembly Replacement

I have a 2001 Excursion and I need to replace my headlight assembly. What is the difficulty level of replacement? Any recommended assembly they would suggest that throws out some great light?

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Civic - Honda :: Gauge Assembly And AC Controls Backlight Not Working

I am having a problem with my 2002 Civic LX. My gauge assembly only works intermittently. For the most part it does not work at all. Speedometer, tachometer, fuel gauge, etc. all do not work. Also, both the back light of the gauge assy and the one for the AC controls do not work.

I have checked fuses, pulled apart the gauge assy to check connectors, checked the cruise control switch (operated by the clutch) and all seem to be in good shape. I'm thinking it could be a bad ground somewhere but I'm not really sure where to check.

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Ford - Explorer :: 1993 - Fuel Gauge Misreading - Fuel Sending Unit Replacement?

I have finally gotten my 93 Explorer back on the road. Now I have a few things that I am trying to get fixed.

The first things that I need to get repaired is my Fuel Sending Unit replaced. How hard is this and what kind of pitfalls am I looking at.

The problem that I am having is that my fuel gauge is never right. The other day I ran out of gas, but the gauge said full. Go firgure.

Anyway I have been told that the problem is my sending unit in the fuel tank. So is there any advise on this repair.

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Ford A/C :: 1997 - Temperature Gauge Quit Working After Changing The Thermostat And Coolant?

Temperature gauge quit working after changing the thermostat and coolant.

With the engine off, I disconnected the single wire from the temperature sending unit and switched on the ignition without starting engine. The gauge pointer stayed in at the Cold mark. Using a Jumper wire, I grounded the sending unit wire and the needle on the gauge went to the Hot mark.

I quickly turned off the ignition, and replaced the sending unit with a SW-2328 (F1SZ-10884-A) Temp Sender. Warmed up the engine, but still no reading on the dash gauge.

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Ford Excursion :: Fuel Gauge Giving A Low Fuel Light

Today I noticed my fuel gauge giving a low fuel light. I had just fill up 50 miles earlier. Stop fr fuel anyway and could only put 1 3/4 gallons in so the tank is full.

After fueling the gauge went up off the low fuel mark about what I had put in. The only other consideration was the batteries were down and charged last night.

Question. What do I look at first?

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Ford Ranger / B-Series :: 1992 2.3L - Sputtered Briefly And Motor Quit Running - Fuel Pump Bad?

Truck quit running yesterday suddenly and unexpectedly. It sputtered briefly and the motor total quit running. I pulled over and tried to start and it briefly fired but then totally quit. Got towed home. And now testing to see what all to repair..Thinking fuel.

I don't get any codes from the tester with KOEO..just the good to go etc..no codes or the good to go 111..etc. Guess this problem can't be identified without motor running.

My wiring diagram doesn't give me all for my Calif car..I don't see where the relay is but my fuses are all good, and I'm getting voltage when I crank the motor at that inside firewall switch on both its wires(incoming/outgoing)..forget what its called..Inertia Switch?..that will shut off fuel pump during accident or impact etc. And I've read that this switch is upstream of the relay(if I read that post correctly) so guessing it's the pump itself that is bad.

Does that sound right? Should I go ahead and pull the fuel tank etc and replace the pump? Or is there more testing I should do? When I turn the ignition key on..the pump makes zero sound. That's not the way it normally operates. Usually with the key on the fuel pump comes on momentarily and I can hear it. Forget how to drain the fuel tank etc..I don't see a drain plug? I did it once many years ago..but forget how?

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Ford Excursion :: ESOF (4WD) Quit Working?

My Excursion is stuck in 2wd. It worked one morning, then it didn't that same afternoon.

I've checked all fuses that resemble a related fuse in the fuse box.

I've replaced the dash switch, Transfer case shift motor and ESOF/GEM module behind the glove box. I've swapped around the relays under the hood on the drivers side fender well.

I ran a hot & ground to the 2-wire plug on the x-fer case shift motor to have it move the ex back into 2wd (replacing the shift motor required me to manually put it in 4hi with a wrench).

At this point, I'm thinking it's a wiring issue? Where to go next?

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Ford Excursion :: Reverse Lights Quit Working

I have checked the fuse number 38 and it's fine, and I've also checked the bulbs and they look good. Where else do I look to check for problems with my reverse lights not working? I just had my transmission rebuilt, and wondering if a sensor or something went bad?

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Passat (B5) :: Car Quit On The Road, Bad Fuel Pump Diagnosed

The car quit on the road and I diagnosed a bad fuel pump. Multiple tests confirmed the pump had failed. While we were doing the diagnosis, I noticed some strange behavior when monitoring voltage to the pump. While supply voltage was present during cranking, none was applied to the pump when the key was first turned to accessory. I decided to chase one thing at a time and replaced the pump (and fuel filter, since it had been too long since last replacement and I wanted to "cover all bases").

After pump replacement, I opened the coupling in the supply line before the fuel rail to confirm proper operation. When the key was initially turned to accessory (multiple times to prime everything), there was NO fuel flow. When we then cranked it, fuel was present very quickly. After reconnecting the line, a couple of rounds of cranking got the fuel pressure up and the car started and ran perfectly. A quick VAG-COM check showed no codes. I test drove it and then shut it down. Immediately after shut down, I switched the key to accessory and the fuel pump started right up. After doing this 4-5 times with a few minutes pause in between, I pronounced the car "good" and finished up.

This morning, I jumped in, turned the key to accessory and heard......nothing. No fuel pump running for the normal 2-3 seconds. I cranked it and it took two rounds of 4-5 sec cranks for it to fire and run (normally). I assumed it needed time to build fuel pressure. I then drove it for 20 minutes, parked it for 45 minutes and when I restarted it, it took a longer than normal crank period (maybe 3 seconds) to fire and I did NOT hear the pump run in accessory position. The rest of the day was with short stops and I could always hear the pump start in accessory and the car always fired up instantly. I have the Bentley CD and analyzed the wiring harness. It looks like the fuel pump relay is only commanded to operate by the ECU - there is no external input to the relay coil I can see (ground or B+).

The bottom line is that SOMETIMES the pump is commanded to run in ignition switch accessory position and sometimes it isn't. The "isn't" always seems to be after the car has sat for a while. Is there any combination of failed sensors that would cause the ECU to NOT command the pump to run for it's few seconds in accessory position ? Obviously, the next step is the FP relay but I hate to just throw parts at the car without some sort of troubleshooting and the repeatability of the problem with sitting time leads me to believe it may be more of a relay DRIVE problem then the relay itself.

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Passat (B5) :: 2003 - Fuel Pump Quit / Failure

So at 55,200 miles, the fuel pump on my 2003 decides to quit today. I never got a Recall Letter and when I called VWoA in the past about it they said that my car was not one of those affected, even though it was within the years affected. So what do I do now?

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Ford Super Duty (1999-2016) :: 2015 F350 - Water Pump Quit Working At 20k?

The water pump on my 2015 350 (6.2L) failed this morning and the dealer says it needs to be replaced. What might have caused it?

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Ford Excursion :: Radio Quit Working When Open Glove Box

Tonight my wife and I drove ex to store and out to eat . We got back home and the wife opened the glove box and the radio quit working. And when she closed the box the radio came back on.

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