Ford - Explorer :: 1997 - Loud Banging Coming From Front When Turn Left Or Right


Feb 13, 2013

1997 Limited SOHC auto.

I just replaced the transmission with a known good one from my XLT but the reverse doesn't work now and there is a loud banging coming from the front when I turn left or right.

It feels like the tyres are slipping on the road, like axle wind up. This happens in auto and 4wd high. What the banging is?

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I have greased the slip yoke, inspected the U-joints, checked the rear calipers, opened the rear axle/differential plate - no metal parts or excessive wear were observed.. The transmission runs smoothly, there are no other noises apart from the bang. It is as if someone is hitting the car with a hammer from underneath...

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I've had a worsening growl in the front end that sounds like it's coming from the front left wheel. I can feel it in the steering wheel, and the sound goes away when I turn the wheel right of center. Center (going straight) or leftward steering, and the noise comes right back.

I changed the wheel bearing today, and there is absolutely no change in symptoms. Turning the CV shaft back and forth by hand, something feels kind of "grindy." It is the same at any point along the shaft, which has me worried that the bad bearing is in the front differential.

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There is definitely a loss of power and the motor is running rough. The check engine light is flashing at me constantly. I pull off the highway and pop the hood. No fluid loss, no obvious smoke coming from anywhere. I start feeling around the engine bay and I feel high pressure air (exhaust?) being expelled from under the valve cover.

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My teenage son just bought his first car, a 1991 Ford Explorer XLT 2-wheel drive. I had it checked out by our mechanic before I let him shell out the money, and everything seemed OK. It's the prototypical low-mileage car (127k actual, confirmed by Carfax) owned by a little old man who took good care of it (stack of service records a foot high) and didn't drive it very much.

Earlier this week ... he'd driven it for about two weeks with no issues ... the left front brake caliper locked up on it, to the point where it heated up enormously, the pads and rotors got so hot they were discolored and some transmission fluid got blown out by the strain.

He took it to our regular mechanic, great guy who we've used for years and has worked magic with our cars, he got into it and he diagnosed the problem as ... I hope I'm explaining it right ... a little pin or piston or something in the caliper was upside down. He put it back in the right way, and everything seemed to be OK, although he said my son would probably end up needing a brake job sooner than later because of the way the pad got ground down.

FYI, master cylinder is full of fluid, our mechanic couldn't see any leaks anywhere. Although when we took the car to the mechanic, my son tried to back it up to get a better angle at getting into the service bay, and the pedal went to the floor.

Fast forward two days, and danged if the same thing didn't happen with the right front caliper, seized up although he didn't get it as hot as the other time, parked it a lot quicker. And of course it happens on Friday going into the weekend, when our mechanic isn't working, he won't be able to do anything until Monday, which leaves us scrambling trying to get everyone to work, etc., down one car.

Doing a little online homework ... which we probably should've done before my son made this purchase ... I'm seeing a lot of brake issues with '91 Explorers. I asked my mechanic if he thought there was some ABS-related problem here and he said he didn't think so.

I will say that the car apparently sat undriven for a long time, which I know can unleash a lot of issues. What might be going on here? Do we just need to go ahead and replace the calipers, any hoses, etc., as preventive maintenance?

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