Ford F-150 - 1997-2003 :: 4x4 Slightly Trying To Engage?


Aug 21, 2015

Ok, have a 2003 fx4 auto trans with manual 4x4 ...I notice more and more that say at intersections, when I start out either turning left or right it feels like the 4x4 is slightly trying to engage, or a chuttering feeling..best that I can describe it. any thoughts, I have 106 K and do need to change out the diffential oils etc.

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Ford F-150 - 1997-2003 :: New Leaf Springs Have Slightly Different Arch?

I bought some new leaf springs for my 2000 F150XL and noticed one is different only slightly, it being in the arch one is 7 15/16 which is correct, but the other is 8 1/8. how much variable do they allow, will it make that big of a difference or will i be able to notice it after there on. I am happy with them but don't want to put them on and then the truck set uneven??? the reason for replacing the ones still on the truck is they are twisted and apparently broke they are 2/1 springs and having the new ones i can tell the #2 spring on the truck now are shorter like the ends are broke off and the clips moved around allowing for them to twist, so i really needed new ones.should i put the taller arch on a particular side or should i just put them on....

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Ford F-150 - 1997-2003 :: Engine Missing Slightly When Cold Mostly

I have a99 5.4 and its missing slightly when cold mostly. I'm thinking egr poss did tune up 7 mos ago so I don't think it's plugs or coil pacs seems to get better when it warms up...

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Ford F-150 - 1997-2003 :: 2003 4x4 - Tranny Doesn't Engage

I have a 03 4x4 5.4lt supcab with 154k miles. I replaced the shift motor about 40,000 ago but it has always been tempormental like I had to engage it in 4lo in N and then shift to 4hi to keep it in 4hi. Now fast forward to today. Went to shift to 4lo in N and it didn't shift. I only heard the relays click once and then it wouldn't shift into any gear even though the indicator was on PRND123. Didn't matter.

Also, Park didn't engage and the speedometer acted like it was engaged in RN and D. No movement what so ever. I think it might be the shift motor that shifted part way and is stuck in between gears. Is this possible? I drove fine to the dirt road and I haven't had problems other then the shift motor being touchy. I don't want to pay for a new tranny if it might be the shift motor.

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Ford F-150 - 1997-2003 :: Cannot Get 4x4 To Engage

I have a 2003 F150 5.4liter 4x4 and when it is cold I can not get the 4x4 to engage. It is a manual shift for the transfer case not electronic. It shifts but does not activate the 4x4 when it is cold. The 4x4 does work when the temp is about 30 degrees or better. Where to start?

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Ford F-150 - 1997-2003 :: Cruise Control - No Coasting When Put On Brakes Slightly To Slow Down

All, i have an issue ( or at least i think its an issue) with my 99 f150 5.4. When i use my cruise control, i notice when i put on the brakes slightly to slow down, it feels like its not coasting because you can feel the engine still engaged and wont coast. I think this happens even without the cruise on. What this could be? I have the latest update on the cruise control harness. I believe that was for power always to it even in off, causing fires.

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Ford F-150 - 1997-2003 :: 2001 4.6L Will Not Turn Over Or Start - Engine Rocks Slightly

I have a 2001 F150 step side 4.6L that just stopped turning over to start. The engine rocks slightly when you turn the key, then nothing but a little electrical smell. Was starting fine up to this past week. Battery is strong and good and upper battery connections clean, has original starter solenoid. I am a weekend mechanic, my son's work truck, trying to do this myself.

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Ford F-150 - 1997-2003 :: 4x4 Won't Engage When Cold

I've got a problem with my 4x4 not engaging. I've been ready and re-reading all the related posts and threads and am still confused. Here goes. Early in the fall I had no problem shifting in or out of 4wd. Then when it got well below freezing up here, it stopped working. I had it in a warm shop and all of a sudden it worked fine. After sitting outside again it wouldn't work.

When it was warm, I had no problem shifting in and out of 4x4, dash lights functioning as normal. As it got colder it only seemed to work if I really pulled quite hard on the stick and the 4Low indicator didn't work but 4Low was obviously engaged. Now after another day or two outside, nothing happens at all. When the diff does engage, shifting out of 4x4 is never a problem.

Transfer case seems fine as the front drive shaft turns when I shift into 4H and drive forward. After researching a bit, I crawled under and pulled the blue line off the actuator and had someone shift into 4H, I couldn't feel any vacuum so figured it must be the engage solenoid especially since, shifting out of 4x4 is never a problem.

My question now is, shouldn't the lights on the dash be on even if the solenoid isn't working? I am now starting to wonder if its the sensor switch on the transfer case but I don't see how freezing should affect the switch and would think I'd have issues shifting out of 4x4 as well as in. If I put it in 4X4 and test for current at the solenoid and it is there, can I assume that the switch is fine and the problem is in fact the solenoid?

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Ford F-150 - 1997-2003 :: 1998 - 4wd Won't Engage?

I have a 98 f150 4wd with manual shift on floor (msof) and the 4wd will not engage. I've done research and I've learned quite a bit but still have an issue. In All the research I've done I have learned about

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Ford F-150 - 1997-2003 :: 1998 - Coolant Reservoir Smells Like Gas And Truck Smokes Slightly

I have a 98 f150 2wd 4.6 the truck began showing signs that it needed a head gasket about 2k miles ago, my coolant reservoir smells like gas and the coolant is a rusty brown color the truck smokes slightly and the oil cap has chocolate moose like substance from the oil mixing with water. I dont care to keep the truck to much longer however i need it to last me to the end of year. I purchased some k-seal and new oil/coolant etc but after thinking about it all of that chocolate moose up in the valve covers will still be in my motor after i perform the oil change and coolant flush. How should I go about attempting to clean the motor out ? seafoam scares me because i do not know if my rings are already damaged from driving while needing the head gasket, Or should i just keep doing oil changes until it looks clean?

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Ford F-150 - 1997-2003 :: Transmission Slightly Slip Out Of Gear When Accelerating From A Stop Light

I just bought a 98 f150 about a month ago from someone. The guy i bought it from said the tranny had been rebuilt about 4 months prior and i have the invoice proving it. I have lately noticed a hard shift from first to second gear, all other gears shift perfectly, but on my way from work toady the tranny seemed to slightly slip out of gear(in other words the rpms didn't shoot up, just loss of power) when accelerating from a stop light, and then it seemed to catch and started shifting ok. my question is given these symptoms is it possible that i can make this tranny last a little while longer or is it about to quit? any possible causes?

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Ford F-150 - 1997-2003 :: 1999 - Key Won't Engage Lock?

1999 F-150 Sport 4x4

So the deal is I had to use a slim jim to open up my truck door the other day. Door still locks/unlocks fine, only not with the key. Key will still fit & turn the barrel without any prob. just doesn't engage the lock. Took the door panel off and it looks as if the Rod that connects the inside of the key barrel to the lower (part)? not familiar w/name. has come loose.

Looking for a diagram/picture of how it should look to get everything put back together so the key'll work again. Sucks unlocking passenger side and climbing over to open driver door.

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Ford F-150 - 1997-2003 :: 4x4 Won't Engage / No Lights Coming On

Just tried to engage my 4x4 today to see if it was working and nothing. It is the electronic shift on the fly. I started checking the vacuum hoses and found one that looked like a mouse chewed threw part of it and repaired that line. Still no 4x4. So...there are no lights coming on, no sound from the transfer case shift motor and no noise of any kind when cycling the shift ....

I pulled the connection apart at the shift motor to test for voltage with 2hi and truck running and no 12volt. I tested all the pins but not sure if i did it correctly. Also the shift motor itself is rusty on the outside casing. What pin to test for voltage?

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Ford F-150 - 1997-2003 :: 4 Lo Sometimes Will Not Engage Or Shifting Rough

I have 1999, F150 5.4L with electric 4wd shift. I put it in 4high just fine and smooth. Now 4lo on other hand rough shift if it goes in 4lo, sometimes won't engage but 4 high works fine. What's the cause

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Ford F-150 - 1997-2003 :: 4x4 Will Engage But Only Disengage If Reset GEM

I recently bought a 1997 f150 4x4 with shift on the fly. I bought the truck from an old man who parked it outside his house. I love the truck, but the 4x4 has been finiky. I have done a ton of research and i have done a bunch of testing. The vacuum system is working correctly. I have tested the solenoids and the front axle actuator is working properly.

There is some kind of electrical issue. It might be the GEM (i really hope not), but it might be the shift on fly switch itself.

The 4x4 will engage, but when i turn the switch to 2h nothing seems to happen. Driving in reverse doesn't work. But sometimes it switch from 4h to 2h, just by turning the truck off and restarting it. If restarting doesn't work, then i have to pull the 5 fuse, let it sit, then put it back in. I read that this resets the GEM. (Number 5 fuse, middle row, 5th from the top).

Resetting the GEM usually does it, but not all the time. Sometimes it will still be in 4x4 again after resetting the gem. And then what is really weird, after driving it in 2h (after the gem reset) then turned it off and restarting it, it will go back into 4x4. All this happens with the switch set to 2h. So I have been having to reset the GEM, each time i restart it. (This was going on for a day or so.)

Any easy testing i can do? Do you think it could be the switch on the dash, or more likely to be the gem? I hope it isn't the gem. I don't want to have to pull a fuse each time to drive my truck.

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Ford F-150 - 1997-2003 :: Grinding And Starter Won't Engage The Flywheel

I just bought a 2000 f150 4x4 ex cab with the 5.4. Once in a while when starting, there is a grinding and the starter won't engage the flywheel. The truck has only had 17000 miles put on it in the past 4 years, and has sat quite a bit. Could the starter gear be gummed up and not engaging all the way, or should the starter be replaced? Or could poor contact on the cables cause this? Or is this a flywheel issue?

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Ford F-150 - 1997-2003 :: 2000 - Cruise Control Will Not Engage

2000 F 150, 4.2 v6, M5OD-2 Manual Transmission, LX, reg cab .. Cruise Control passed all static and dynamic self test. All fuses inside and under hood checked good and still cruse control will not engage. All other functions work: brake lights, turn signals, etc. Green cruise light is operational, checked pin #10 on wiring harness at servo,amplifier unit under hood and have good ground. The Cruise ON button will not turn on cruise control system and will not light green cruse light.

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Ford F-150 - 1997-2003 :: Rapid Blink When Engage Right Turn Signal

I have a "rapid blink" when I engage the right turn signal. It doesn't do it all the time. When I checked it, the rear was blinking and the front appeared to be out. Changed the right front bulb, but the problem didn't go away. So, I changed the rear bulb. Still didn't cure it. Now I'm confused. I thought for sure "rapid blink" was caused by a bad bulb. What else could it be, Flasher unit? Bad ground?

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Ford F-150 - 1997-2003 :: 2001 5.4L With 4R70W Transmission Won't Engage Any Gear

The problem started with a front seal leak a few months ago which I had no choice but to continue driving with because of low funds. I don't drive much so a couple of quarts of ATF was usually enough to get me out and about for what little driving I had to do. I know.. a front seal is cheap, but I'm partially disabled and unable to work on anything that is not under the hood.

I finally scraped up enough money to hire a friend to replace the seal, but he had a life crisis before completing the work, so I had to get another friend to reinstall the trany... still had the leak, but I could get around by adding ATF as before.

So we tried again... dropped everything and put another new seal on. This stopped the leak, but we got some grinding/squealing noises and could not get the trany to engage any gear.

From reading forum posts and other sources, we decided to replace the TC which we just completed this evening. We got some more of the grinding / squealing noise like before, except that it only occurred the first time we tried cranking the engine, the 2nd time we got no noises, but again no gears engaging.

What to check/replace next assuming there is something we can look at other than a total trany rebuild or replacement. I personally find it hard to believe we could have gone from a tolerably functional trany to scrap metal just replacing a seal and the TC. Its gotta be something simple we overlooked !!

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Ford F-150 - 1997-2003 :: Fuse Blowing Down Every Time Overdrive Tries To Engage

My 2002 f150 blows the overdrive fuse (#29) every time the overdrive tries to engage. Could it be the overdrive switch? Where is that switch? Could it be a speed sensor? Truck has an automatic transmission and a 5.4 engine.

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Ford F-150 - 1997-2003 :: Starter Engage The Flywheel But Couldn't Turn It Over At All

After getting the oil changed in my 1997 Ford F-150 4.6L with 150K miles at a local quick lube, I made one stop and my truck wouldn't start. I could hear the starter engage the flywheel, but couldn't turn it over at all. Oil was clean and full. I bench tested the starter and it tests good. I put a breaker bar on the crankcase nut and I could barely move it. Oil level was about 2 quarts low before oil change.

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