Ford F-150 - 1997-2003 :: Spark Plug 3 Blow Out


Aug 20, 2012

I had a plug blowout last Thursday on the freeway. I wasn't sure of what happened with my truck, it was a shutgun going off. I had to towed to my local Firestone.

My truck is a F-150 4.6 2003 with 206,000 miles.

The short of the story, plug #3 blowout. It trashed the coil and I needed a new plug. They used a Helicoli and I have been reading that they shouldn't have used a Helicoli. They should have used a Time-set.

What's wrong with the Helicoli's? Is this fixed going to last for awhile? They said the helicoli worked well. The truck had 7 NGKs and 1 motorcraft. It has all new motorcrafts now.

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Ford F-150 - 1997-2003 :: Spark Plug Blow Outs / Cylinder 7 Nearly Stripped Out

With the many discussions on F150 spark plug blow outs, is there any consistency in which Cylinders usually go or is it completely random. In my 2003 F150, 4.6, 2wd, I've replaced #3 cylinder with insert and now #2. Currently I'm at 154,000 miles but want to travel cross country with a load. I don't want to stall out on the hwy, would it be wise to go and insert the remaining cylinders - not cheap. My mechanic is willing to inspect with a bore scope the threads and re-torque. Is there a point at which if it hasn't been a problem it won't be. Truck is used primarily for commuting and to pull a single jet ski in the summer. Both blow-outs happened at a stop-light about 20,000 miles apart with no load.

Follow-up. Did inspection, found cylinder #7 nearly stripped out - it was actually pushing up the coil. Funny thing is, this plug had already the small insert which was coming out with the plug. I bought the vehicle new. Was this a factory repair? or did my previous mechanic strip-it when replacing all my plugs at 95,000 miles? Lucking the large inserts my current mechanic uses was able to find some metal and make a good repair. Looking at the cylinder order, I have now replaced 3 of the inter four cylinders (2,3,7) should have I done #6 too, this is probably the next high risk cylinder or not?

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I have a 1997 F150 4.6 V8 and as we all know these trucks are notorious for the spark plug blowing out. Although when I bought it I never had an issue until we put motorcraft plugs in. After a couple weeks of having these plugs in the porcelain blew out of the plug with the threads still in the head. The spark plug screws into a threaded insert which then screws into the head. We replaced the plug and nearly a month later the porcelain blew again. Replaced it, same story a week and a half later. Before the motorcraft plugs I had autolites in it, and I never had the slightest spark plug blowout problem. Should I just put an autolite in the cylinder that's blowing them?

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Not sure where the oil is coming from. Not the piston as the plug was dry on the tip and truck not smoking any. I has began using a quart or so between oil changes. I have always changed it every 3k. Is it just time for new motor. Like I said it is running like new.

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My son has a 2001 F150 with a 4.6L V8 that's blown a sparkplug from # 3 cylinder. The plug looks as if struck by lightning and has a burn groove as deep as a kitchen match stem the full length of the threads.

How difficult is an engine swap/change using another 4.6L? Neither of us have extensive mechanical backgrounds but plenty of aptitude.

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Ford F-150 - 1997-2003 :: Missing And Smell - Spark Plug Has Moisture

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About a week ago I blew #10 spark plug out of my 1999 super duty. I was able to screw it back in, though it only has 2 1/2 threads now, and was able to put 12 ft/lb's of torque on it. I am driving it around and it is running fine but i am wondering if i am sitting on a ticking time bomb thats gonna blow at a random time, and if so what should i do about it. Should i just run it until the plug fully blows out, or is there an easier and cheaper fix that i could do if i fix it before the threads are fully stripped out. I have heard about Time Serts, but without pulling the head i would be scared of having a metal shaving get down into my cylinder and scratch the hell outta it.

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Last weekend my number 4 spark plug blew out while on the highway. The truck stayed on long enough for me to get off the highway and pull over before it died. I towed the truck home. Last night I repaired it with a helicoil and replace the spark plug and coil. Now the truck cranks but won't start. I noticed that my theft light flashes fast and doesn't stop after a few seconds or during cranking. I still haven't tested relays or fuses because it was late after the repair. I will be checking those tonight.

I will be reading and taking suggestions and posting my results tonight while I'm working on the truck. I will be checking the fuel pump and PCM relay tonight. I will also try 2 different keys and checking the Inertia switch on the fuel pump to see if that tripped. The truck is a 2001 F-150 Lariat Supercrew with 150k miles on it. 5.4 liter engine.

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I have an 03 F250 5.4L

Driving down the highway today, I notice my truck was jerking forward a little, hard to notice almost felt like I was hitting very small pot holes. I revved up a little to see if I could notice any noises and I got a loud pop. after the pop, got a noise like an exhaust leak so I pulled off to the side of the highway and popped the hood (engine still running). Noticed the noise coming from the passenger side most forward spark plug. Then noticed the part that the coil attaches too had broke off from its bracket and was unseated, shut off the engine and pulled it out to find the coil cover had melted to the coil.

The spark plug inside was moving freely so I took it out thinking it stripped from the header. Come to find that the plug had actually separated from its threading completely so just the core part of the plug had shot out from the cylinder, the threading and socket attachment portion still fully attached. I installed a new spark plug and new coil harness and coil. Seems to be running as good as new now. Is there more to this than a simple blown plug that I need to worry about?

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I took my 2003 Toyota Matrix with around 148K miles to a local shop for the 150K work. This is the first time I have not taken it to the Toyota dealership because I wanted to use a local shop that works on Toyotas. I live in Asheville, NC. I spent over $800 for this service, rotating and alignment, plugs changed etc and they checked a engine light and told me I needed a new catalytic converter. I took the car in on November 2nd. On December 23rd I was driving on the interstate and heard a pop and a coughing noise. I was stranded on the side of the highway in Knoxville, TN. I got a tow to the a Toyota dealership where I learned that "the spark plug shot out like a rocket" through the header. I ended up getting a used motor for $4400. I have since spoken with other mechanics, all who have said that this is a problem with Fords. All have said the plug must not have been installed properly. They said it could have been a faulty plug but they don?t know how.

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I bought the gasket set and plan on replacing the 4 of them in the kit but thought I'd ask if others have seen this and can speak of what they experienced as to the cause. It seems fishy that the valve cover gaskets are not leaking at all. The car was smoged a couple weeks ago and it passed the PCV test so does not seem there's a pressure problem from a clogged valve.

The first time I changed the plugs, there was no oil. The engine has 115,000 and runs great, I plan on having the timing belt service done very soon but thought about asking if these gaskets are going to be replaced anyhow in that servicing? 2003 V6 Passat...

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