Ford F-150 (2004-2008) :: Broken Coil-on-plug Wire Clip?


Jan 18, 2010

2007 F-150 Screw 5.4... Successful spark plug change. Well, sort of. I disconnected some of the coil clips/wires from the coils during the operation. Upon installation of the wires/clips, one of the clips did not 'click' into place.

Thinking the clip needed to be pushed/pulled, I bent the clip a bit and it snapped off! Being the slow learner that I am, a second clip also did not 'click' in place, and you know where this is going: I have two broken clips out of 8. After those two, I was much more gentle.

So, can these clips be replaced and/or spliced in? I'm thinking about just using nylon ties to hold them in place. So far, they are staying put just by being pushed in place, but these two do not seem very secure.

In the future, what is the correct way to make sure these things 'snap' back into place if they seem to not want to cooperate?

Here's a picture of the two 'press clips' that broke off....

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Ford F-150 (2004-2008) :: Front Coil Spring Was Broken?

So I have had my FX4 for almost 10 years now. I have an xtra cab, bought new summer 2004 in Connecticut. Bought it had 5 miles on odometer, as of today has almost 117k miles. We just relocated this past weekend from CT to Manatee County, Florida, my wife followed me down in her 2010 Escape. Both trucks ran perfect..easy driving cruise control on 70 most of the way except for VA where there seemed to be a state trooper every 5 miles

anyway so overall I am satisfied with my truck since I've owned it. Changed oil every 4000-4500 miles without fail, 5-20 Motorcraft semi synthetic and FL-820 S filter is all it has ever seen. Engine doesnt burn/leak a drop of oil. As far as maintenace items and repairs, I looked through my records, here's what I've done:

1) rear axle rebuilt under warranty, clutch packs were shot at 60k.
2) brakes/rotors all around at about 50k, they still as of now have plenty of meat left
3) pinion seal went at about 90k
4) fly wheel had to be replaced at about 95k that was an expensive repair
5) replaced both front window regulators
6) replaced sliding rear window, under warranty, was leaking badly.
7) idler pulley replacement
8) exhaust rotted from just in front of muffler to tailpipe, replaced.

Also was told before we left CT that front coil spring was broken? I don't know about that truck suspension seems fine but will have it looked at.

Also normal maintenance did tranny flush 4x so far, fuel filter 4x so far, on 3rd set of tires, came with BFG rugged terrain, replaced at 62k with TOYO open country, they lasted 40k, now have Goodyear Wrangler LT's, so far excellent. Air filters, a light bulb here and there, and replaced battery after 6 years just to do it.

I have NOT changed the plugs yet truck does run great but I know what can and probably will happen, I feel comfortable with a dealer doing it, I'm not mechanically inclined enough to do it. I will have a little bit of a commute to work here, so I will probably get a ford Fiesta or a focus for the drive, but no way am I getting rid of this truck!

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Prius Plug-in 2012-15 :: Cabin Air Filter Replaced - Housing Clip Broken Off

Not sure if there is a post for this, but I could not find one.

I recently replaced my cabin air filter in my '12 PiP. When I went to put the little door back on, the clip that holds the door into place on the left (not the "click" side), broke right off of the housing.

I have the piece, but not sure I can glue this back on with any success.

Do I have to take the whole dash apart to get the housing out to replace? It really is the smallest little plastic piece.

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Ford F-150 (2004-2008) :: P0453 Code After Broken Ground Wire

My 2007 F150 5.4L would not crank at all the other morning. After checking the battery, I discovered that the ground wire to the starter was completely frayed and broken off right at the eyelet connector to the starter. I spliced it back together and the truck fired right up.

However, the check engine light suddenly appeared and I got a P0453 code which apparently indicates a high reading at the fuel pressure sensor. The CEL never appeared until the broken wire happened. I took a quick look at the fuel pressure sensor and wiring and nothing appears to be obviously broken.

One other thing I've noticed for a few weeks is a miss under load while driving. I have not seen any codes at all for the miss. I was leaning toward replacing the coil overs but now I'm wondering if the miss is related to the fuel pressure sensor.

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Ford F-150 (2004-2008) :: Plug Connector On Coil 3 No Longer Snaps On

I changed out my plugs. The plug connector on the #3 coil no longer snaps on. My only option is to use a small ziptie to hold it in place. Can cut it off and wired a new plug end on..

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Chevrolet - Lumina :: Detached Clip / Wire Under Hood

I'm very ignorant about car repair, so I attached a couple pictures showing a "clip" (the gray headed wire at the bottom of the picture that is not attached to anything). My car recently died, I suspect due to a drained battery, and I hadn't noticed this before.

Further info: it's a 92 Chevy Lumina and the battery is underneath the area pictured. I've tried to jump it, but can only get it to crank a couple times before failing.

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Ford Escape / Hybrid :: 2005 - Replacing Alternator - 3 Pin Connector Clip Broken?

The 3 pin connector that connects to the alternator, I broke the clip. Do the local auto stores sell that connector in a pigtail form so I can just cut the broken one off and solder the new one in? I'm sure someone has broken that clip before.

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Lexus RX 2004-09 :: 2007 - Ignition Coil Lock Tabs Broken

I just completed the spark plug change on my wife's '07 RX350. As the numerous threads on this topic point out, this is one serious undertaking. I'm not claiming to be a mechanic but have done my share of DIY's including changing the usual oil/filter, brake discs/pads, serpentine belt, rear hatch switch and now the spark plugs on my wife's car and the same or similar on all of my other cars. This has got to be the single most difficult project that I've tackled recently. I did fail to do the front Mac struts but this was because I didn't appear to have the right spring compressor. Go figure.

Anyhow, I found that I needed to remove the front windshield cowl to get access to that infamous third stay bolt.

To my question ... I managed to break off the tabs that lock the connector to the ignition coil on about three spark plugs. I'm concerned about these eventually vibrating off. Should I be concerned about this? Do I need to now go in and change these? Or, tie-wrap then in place?

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Santa FE SM (2001-06) :: 2004 - Front Driver Side Coil Spring Broken

The driver's side coil spring broke, but here's the story.

When I found out there was a recall on my 2004, I called the dealership. They told me that they were not replacing the coils springs, they were only going to attach a brace or bracket in case the coil springs would fail.

Well, last night the coil broke and it was in the parking lot and not at 50mph on the road.

What about bracket fix? It was told to me that it would only prevent the coil from cutting into the tire, not fix it.

I am going to call Hyundai HQ this morning, but what should I expect? Is it unreasonable to expect to get a set of springs and have someone local do the work?

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Ford F-150 (2004-2008) :: Clip Holding Shift Cable To Trans Selector Shaft Broke?

On my 04 150 auto, the clip that holds the shift cable to the trans selector shaft broke, Ford says i need to buy the whole cable and what did you do?

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Passat (B5) :: 2004 - Spark Plug Coil Pack Removal?

2004 passat 1.8t. How do I remove the coil packs on the top of the spark plugs, so I can repalce the plugs.

I unclipped the wire and unsure how to pull the coil pack off.

No bolts. can turn it and maybe pull, but doesn't budge and don't want to break.

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Ford Wiring/Electrical :: 1976 F100 - Engine Continues To Run And Only Way To Stop It Is To Jerk Coil Wire Off

I have a 1976 Ford F100 with a 302 and my problem is sometimes when my engine is running and I try to cut it off, it continues to run and the only way to stop it is to jerk the coil wire off. This is an intermittent problem. Happens about every 6 or 7 times I drive it. I have replaced the ignition switch and still have the same problem. Pretty sure it is some type wiring or ground issue, just need someplace to start.

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Ford F-150 (2004-2008) :: Coil Going Bad / Breaking Down?

I hate it when this happens, but I have a coil breaking down, and I've been advised multiple times to not replace all 8 coils. So how do I figure out which one it is? I am almost sure its a coil, as the plugs do not have enough miles on them to be bad already, and the truck has plenty of power it just has a slight shudder under a load, and the engine light will occasionally flash. Seems to go away after a bit. However, I can't get it to throw a code for whatever is causing the issue. 2004 Ford F150 146k miles on it

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Ford Excursion :: Middle Wire Of Taillight Broken?

My tail light. The middle wire broke I was thinking of soldering it together?

Is this part specific to the Excursions or can I go to the junk yard and get it from other Fords?

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Camry :: 93 V6 Has Spark Jumping All Over The Place From Coil Wire?

My 93 camry v6 has spark jumping all over the place from the coil wire.I bought some new plug wires but only used the coil so far to see a minor improvement.I'll wait till it's dark to see where and if there is any more leakage.Plug wires are only 5mm thick.Is there something better than this(duralast) out there?

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Ford F-150 (2004-2008) :: Ground Wire Rear ABS Speed Sensor?

So when it rains sometimes my ABS will go off till I drive it down the road a bit... Where is the location of the ground wire for this thing? I've checked up under it and no wires are cut or burnt... just wonder where this thing grounds to... if I can find that I may be able to clean it and fix the sensor.... because something makes me believe the sensor isn't bad, because some times it works for a half mile or so... before it goes back on.

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Camry :: 2007 V6 - Wire Unseated From Connector During Ignition Coil Removal

Any easy solution to reseating this wire in the connector? It got yanked out by accident when i was removing an ignition coil under the wiring harness. 2007 camry v6

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Mazda :: 1989 - Voltage Buildup On Outside Of Wire Between Distributor And Ignition Coil?

My 89 Mazda B2600i conked out on me suddenly about 10 days ago. My local mechanic replaced the distributor, cap, and rotor and the ignition coil and now it's running again. But starting it up at the mechanic's, I noticed a new faint sound like a clock ticking rapidly. From under the hood it sounds more like an exposed spark plug firing, but fainter.

After driving around to make sure I wasn't imagining it, I had the mechanic take a quick listen and look. He couldn't say for sure what it was, but said it was probably nothing to worry about.Taking a look under the hood at night, I saw lights running along the spark plug wires (continuous) and flashes of light where the spark plugs insert (frequent).

If one terminal of a volt meter is placed on the outside of the wire running from the ignition coil to the distributor and the other held in the air, the voltage rapidly builds up to 4 volts (a few seconds) and then immediately drops back to zero. This happens in roughly the same time frame as the flashes of light where the spark plugs insert, but I can't tell if it's the exact same frequency. What's going on?

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Ford F-150 (2004-2008) :: 2006 - Rough Idle After Replacing Ignition Coil

completely stock 2006 4.6, 230,000 miles, I purchased and can vouch for everything after 106,000.

Two separate issues...have had a slight ticking noise growing for about the last two years. Seems to get slightly worse near an oil change but that could be my imagination. It has finally gotten loud enough that my wife (who drives with the delicacy and observational skills of a Sherman tank driver) actually mentioned it to me the other day. It is directly related to engine speed whether the truck is in gear or not. I kind of think it might be a manifold gasket going out but am not sure. Am not very worried about it but...felt like I needed to mention it because of my bigger problem....

Truck has gotten very "cranky" on startup in the last week. Has a rough time finding an idle speed but typically sorts itself out after about 5-10 seconds. This afternoon it started idling rough at a stoplight. It got steadily worse and noticeable even at speed. Four stoplights and nine miles later it threw a code and coincidentally, I was in front of an Advance Auto. They read it and said the #3 cylinder was not firing. I bought an ignition coil, drove 15 miles home and changed it. From everywhere I looked online, this is the second cylinder from the firewall on the passenger side.

Had a little trouble getting it in and am not entirely sure it is fully seated in the slot, but I can't get it to go any further. Seems as tight as a couple of the others. I disconnected the battery to clear the codes, cranked it up and it seems to run "better", but still has a rough idle. Just test drove it about 12 miles and no check engine light but the idle has not cleared up. I think coil must be working fine because I have no issues at highway speed. Earlier, when I backed off the gas you would feel the miss very badly, but not as much when under a load.

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Ford F-150 (2004-2008) :: Codes For Misfire On Cylinders 4 And 5 And Coil D Circuit Malfunction

I do not know the 5.4l 3v as well as my last 360ci dodge. It's a 2005 F-150 SuperCrew 4x4, got it cheap, and it's got issues. Got codes for misfire on cylinders 4 and 5 and Coil 'D' circuit malfunction. Obviously it has codes for limited power as well. was wondering how cylinder numbering goes and what coil is 'D'.

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Ford F-150 (2004-2008) :: Loss Of Fuel Mileage - Stutter Intermittently - Coil?

Changed my spark plugs and fuel filter but my fuel mileage seems to go down, used to get a average of almost 16mpg on a tank, now I'm down to 13.5mpg and also have the occasional stutter at different speeds/rpms. Is it time for new coils?

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