Ford F-150 (2004-2008) :: Clunking / Knocking In The Front End


Mar 20, 2017

I got a horrible clunking/knocking in the front end of my pickup this morning, jerking the steering wheel like a flat tire, and after a couple miles it stopped..... bearing ???

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Ford F-150 (2004-2008) :: Clunking Noise In Front End

I've got a clunk in the front end....replaced all the ball joints......checked the sway bar......checked the tie rods......can't find anything wrong...... Shocks go bad and clunk???

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Ford F-150 (2004-2008) :: Clunking Noise From Front Left When Turning Right Only

I have a 2004 2WD supercab. And am hearing a 'clunking' sound when I turn almost full-lock. Below is a summary of what I have experienced so far:

- My truck used to be lowered 2" (below stock) at the front since new. Last month I lifted it (front and rear) and it now sits 2" above stock on new rancho shocks.
- I installed a camber kit and had the front aligned (toe and camber) after the above suspension work.
- The truck drove beautifully for two weeks until one day a 'clunking' sound was heard from the front-left every time I turned left. The alignment also changed as I had to now hold the steering very slightly to the left to drive straight.
- The alignment shop re-did the toe tracking (the camber did not change) and the truck drove great for about a day. Now I can hear the same clunking sound when I turn right and the tracking is again screwed up meaning I need to hold the steering very slightly to the right to drive straight.

What parts are playing up and what may need replacing?

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Ford F-150 (2004-2008) :: 2005 - Clunking Around Turns In The Front And Rear End

My 05 f150 is lift with a 6" skyjacker lift I've only had it a week from the dealership when it stopped firing on cylinder 8 which is a lil problem easy to fix,but then it started clunking around turns in the front and rear end. So I took it the dealer and 3 days later they give it back. It's running good but its still clunking in the front they said they changed the cv joints and tie rod ends but after I got home. I inspected it they changed one damn tie rod and that was it. Is it the tie rod end that's still making the noise?

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Golf IV R32 :: Clunking / Knocking Noise Coming From Front Wheel

So i had air-ride installed into my R 2 weeks ago and lately, i've noticed a knocking/thud noise coming from the front wheel well almost. I feel it more at low speeds and when applying the brakes to come to a stop.

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Camry :: 2009 Toyota - Front Brakes Clunking / Knocking After Replacement

I changed the front brake rotors & pads on my wife's 2009 Toyota Camry & everything seems fine except when doing sudden or slightly hard stops it seems to do a clunk/knock type sound from the front brakes. It also only does it sometimes not every hard/sudden stop.

One thing that comes to mind is that when I went to tighten one of the guide pin bolts it was a real pain, the big bolt that the screw threads into kept spinning making it hard to tighten the bolt into & none of the others did this. I thought I tightened it down but possibly not?

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Saturn - Ion :: 2003 - Clunking / Knocking From Front Driver Side Starting At 30 Mph

Info: 2003 Ion-1 165k+ miles

I'm hearing a clunking/knocking noise in my Ion that sounds like the front driver side. It's most audible starting about 30 mph. It grows louder as I drive faster and the rate of clunking/knocking is relative to the speed I am driving. It doesn't change when I push in the clutch or when I'm in a different gear. It does not happen when I rev my engine in neutral. I even shut off my car while moving in a parking lot and no change. The sound changes when I turn (sounds like a more muffled/dull sound but still loud if that makes sense), and in my mind it seems to sound worse when I'm turning right than left.

I noticed the noise on Thursday of last week. It was at the point where I had to have my radio off to notice the noise. Since then it has grown louder and as of yesterday is now overpowering my radio when at reasonable volume.

I just replaced both the driver and passenger wheel bearing in the last 18 months, and I just got new Tier-3 Cooper tires 3 months ago. (I wouldn't think the bearing would knock, but just as history fyi.) I was convinced by the troubleshooting guide in my Haynes manual that it was either the inner or outer CV joint so I replaced the whole Driver side CV Axle and topped off the Tranny Fluid with Dexron-III. No dice. I thought there's a chance it could be my new tires, so I Rotated the tires on the left side F->B/B->F as well and the noise did not seem to change. Spinning the tires by hand while up on my jack stands does not seem to tell me anything (I'm guessing I'd have to have them spinning at about 20/30mph to hear anything).

My next idea at this point is to put the front end up on jack stands and have someone put my car in gear and give it a little gas while I stand nearby and try to pinpoint where the sound is coming from. I'm a little leery about this one, and I'm not even sure if it's going to make the noise when not under load anyway.

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Golf/GTI VI :: 2013 - Knocking / Clunking Noise Coming From Passenger Side Front

I drive a 2013 4 door gti. Car has 4k miles. Just last weekend myself and my buddies threw my coils in. FK Silverline X plus'. I am not sure on the measurement from fender to ground but I am a finger gap in the front, and fingertips in the rear. After throwing my coils in on saturday, I had an alignment and the rear camber adjusted. Just today, sunday, while driving home I heard a weird clunking/knocking noise. Previously I drove a mk4 and I know the sound of sway bar on axle and this is not the sound. Its coming from the passenger side front.. and I can sort of feel it through my clutch and brake. After pulling the car over I checked everything I could. wheels are all tight, struts seem fine. The noise occurs continuously even on smooth roads. The knocking/popping is pretty loud and can be heard in cabin. My buddy had mentioned the guys the aligned my car might have forgot to tighten something so I am heading back to the shop first thing in the morning.

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Honda - Accord :: Hard Knocking / Clunking Noise At Front Center After Left Turn - Subframe Rusted Out

I've got a 2000 Accord. I recently started hearing and feeling a hard knocking/clunking noise at the front-center of the car during the correct after a left turn. My trustworthy mechanic told me the subframe is rusted out on the right side and that it isn't safe to drive until the subframe is replaced (he also said he's seen several of these this last year). He suggested that the cause is that the hose leading away or down from the air conditioner is too short, and leaks directly onto the subframe. There is no recall on this problem currently. I've done some Internet research and there is some buzz about this, but not as much as I was hoping for.

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Ford F-150 (2004-2008) :: Clunking When Accelerating From Stop?

I've been living with a mild "clunk" or "bump" in the drive train when I would first begin to accelerate from a full complete stop. It would only happen after a complete stop. It almost felt like it could be normal, but it seemed to be getting worse over time.

At first I thought it was my transmission...but after some internet searching I found some threads talking about the slip yoke on the drive shaft being the cause. In that the slip yoke needs to be pulled apart and re-lubed.

Anyway, I thought I'd post and let eveyone know that after pulling the slip yoke and re-lubing with grease my issue is solved! The "clunk" is totally gone. 100% Smooth now. If has this issue I'd highly recommend re-lubing the slip yoke.

[URL]

On my 2004 F-150 SuperCrew, all I needed to do was remove the drive shaft at the rear differential (4 bolts, use 12mm 12 point socket or wrench). Then remove the FRONT clamp on the slip yoke boot. Then slide out the rear 1/2 of the drive shaft. Be sure to mark the drive shaft orientation with the rear differential flange and the slip yoke before you remove the drive shaft to ensure you put it back together correctly.

Re-lube the slip yoke, then slide it back together and reinstall the four bolts at the rear differential. Torque spec is 76 ft-lbs. I used Valvoline FORD-LINCOLN-MERCURY moly grease that I purchased at my local AutoZone. You'll also need to install a new band clamp around the rubber slip yoke boot. I got mine from AutoZone.

Here are some links I found with pictures showing how to do this. Both procedures below are on SuperDuties but its basically the same procedure. Just follow my specific details above for the 2004-2008 F-150

Slip joint regreasing

2004 F250 Slip Yoke Service

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Ford F-150 (2004-2008) :: Clunking Sound Comes From Rear End When Going Around 48 MPH

When going around 48mph clunking sound comes from rear end. seems like it does that when you are trying to maintain that speed. Also have had 7 window regulators to go bad on have 1 working window 4 bad now replaced the same one 3 times. Called Ford they said no complaints have come in about the window issue on 2004 trucks...

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Ford F-150 (2004-2008) :: Rear End Whining And Clunking

05 F150 2WD 4.6 LWB, The rear end whines when letting off the gas and makes a clunk or 2 when taking off and a clunk when I stop. It has 277.000 Miles? Or is it just time for another rear end...

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Ford F-150 (2004-2008) :: Popping / Clunking Noise When In 4WD

I've read alot of info about the 4WD system on the F150's, and I'm having trouble diagnosing what might be going on with mine.

When I put my truck in 4HI (or 4LO), I get a popping sound that seems to come from the front middle/front drivers side when going at speeds around 20-25 and over. I don't experience any loss in traction (that I can tell) or power, but the popping is very loud and noticeable (passengers can hear it clearly).

My problem is a little different than most, as their issues with popping seem to happen when they are not in 4WD, where mine is only when in 4WD. I replaced the IWE solenoid today (wanted to anyway to get the updated casing/shroud) and the problem stayed. I also disconnected the vacuum lines at the solenoid and drove - no noise. I then kicked in 4WD on the switch, and the noise started, which leads me to think it is not vacuum related.

I am kind of lost as to what may be going on. I would think something where teeth broke, etc. would make noise all the time in 4WD, not intermittently or at certain speeds. The noise sounds almost like popcorn popping. I went up the same hill about a dozen times today, and it happened maybe 5-6 times. I don't hear it often (if at all) with speeds below 20 MPH. I can switch in and out of 2WD, 4HI, and 4LO all day with no issues, as well.

The only modifications to the front end have been a 2.5 inch leveling kit, and the only other issues I notice in the front end is a shaking when on the highway, that seems to go away after a while of driving at the same speed. I recently had a front end alignment, and the only thing the tech mentioned was that I will need ball joints in the next 6-8 months (but he said they weren't bad).

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Caravan/Voyager :: 2008 - Front End Clunking While Driving

I had to replace my swaybar links on my T&C due to it not passing state safety inspection. There was also some random noise that occasionally occurred on bumps. The tech said the "book" said to replace the strut and strut mounts but he could not see anything wrong. After replacing the swaybar links, there is now clunking while driving. I thought it was a lack of grease in the links but I greased them and while it got a little better...it still happens.

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Chevy - Silverado :: 2008 2500HD Front End Clunking

I picked up a very clean 2008 Silverado 2500 HD. W/60K miles. The vehicle has been very well cared for as I know the orignal owner. I have zero complaints with the truck other than an annoying front end clunking. Its very reminiscent to the intermediate shaft issues of my 2003 2500HD.

Basically when hitting very small road imperfections, I can feel/hear a clunking in the front suspension. I can also duplicate the issue by rocking the truck left to right with the steering wheel while going 20-30MPH. I figured, stabilizer links. I put the truck up in the air, & can't find a thing wrong. Links are tight as well as the ball joints & tie rod ends. Were these trucks know for a common clunk like this.

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Saab - 9-3x :: 2008 - Front End Clunking Slightly In Steering

I've got a 2008 Saab 93 TurboX AWD, 6sp manual. It's got about 40k miles and I just had my front right wheel bearing replaced in November. The clunking sound started probably 2 months ago and it started off very subtle but has now progressed to being audible even over the radio. It occurs typically at any speed and is independent of RPM and/or braking. I can feel it slightly in the steering wheel but nothing significant. It sounds like a low clunking/flapping and occurs during deceleration as well. I hear it particularly in the front center to front right of the car. It kind of sounds like a golf ball rolling around in a cardboard box if you can imagine that.

I've had a Saab specialist look at it and they've tightened the suspension and inspected for loose parts in the engine compartment as well as the wheel wells and springs were all in good condition.

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Ford F-150 (2004-2008) :: Clunking Sound While Turning Slightly

Recently when I leave my driveway which only has a slight grade to it my truck makes a clunking sound when I hit the gutter and while turning slightly. Also my front drive line from transfer case to front axle has some play in it. I can rotate the front drive line about 3/4" to an 1" while parked in the driveway. Changing u joints. I figured this would be a good starting point. 2005 XLT 4x4 5.4L F150.

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Ford F-150 (2004-2008) :: 2006 - Clunking Noise Started After 4x4 Went Out

I have a 2006 F150 FX4 and after having the 4x4 go out and replaced the front right IWE have fixed the 4x4 but still hearing a clunking noise.

The clunking noise started after the 4x4 went out and was really bad for awhile and then went away and has now come back really bad. It sounds like its coming from the front driver's side wheel area and clunks as fast as the wheel turns.(faster = more clunks).

I'm very new to mechanic stuff but enjoy learning and fixing things myself.

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Ford F-150 (2004-2008) :: Clunking Noise In Trans From 30 - 50 Mph Intermittently?

So my truck is making a kind of a clunk noise in the trans area does it between 30-50mph does it more often when cruise control is on but still does it from time to time when it's off. What it could be?

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Ford F-150 (2004-2008) :: Rattle Or Clunking Behind Rear Seat

2004 super crew. It is not the seat belt. Can I unsnap the seat to get back there?

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Ford F-150 (2004-2008) :: Knocking Engine At 1100 RPM

I have a 2004 F150 Lariat Supercrew 4x4 . I got a new transmission put in and a Oil change shortly after. A few weeks later I got a knocking noise. No check engine light, starts up great, No real notable problems just the noise. At Idle no noise just the usual cam phaser ticking, but once the engine is warmed up at about 1100 RPM it starts knocking like a . I took it to a few different shops one was sure it was the timing area so they replaced the timing chain, tensioner, pully. ect. Took it to a ford dealer where he didn't really look at it just said you need a new engine.

I went to another ford dealer where they said rod knock or stuck lifter but if that were the case shouldn't it knock constantly? another shop said VCT soleinods, Spark plugs. another said it could be the flex plate! I'm aware of the cam phaser diesel ticking noise they notoriously have but thats not it. I've parked it for a few years to be safe but started it weekly. I didn't intend on having it sit for so long but due to work situations and what not it has sat but now I'm on a mission to make it my daily driver again. I'm no mechanic but I'm not totally green to vehicle mechanics so ill be inspecting what i can within my limits.

YouTube video : [URL] .....

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