Ford - F250 :: 2003 - Refuses To Start At Random


Sep 18, 2013

On Saturday afternoon of Labor Day weekend my dad's 2003 Ford F250 "died" in the parking lot at my work. It had been running fine all morning, but then I stopped by work, and when I went to leave it barely started, ran for a few seconds at a rough idle (presumably on whatever fuel was already in the system), then died and would not restart. Turned over strongly (new battery a few months ago) but no ignition. Checked the fuses and fuel pump interrupt switch, but everything was fine. Had just put 15 gallons of gas in earlier in the week so I "knew" that wasn't the problem.

When I had it towed to my mechanic. He didn't get a chance to look at it until the weekend, and called me Monday to say that it started just fine for him all weekend, but it could use some gas. I knew I should still have 12-15 gallons in there, so we came to the conclusion that someone had siphoned my gas. Monday night I picked it up, feeling dumb for not checking that more carefully, and drove to the gas station. Sure enough, the gauge registered "E" and the low fuel light was illuminated. Put in 8 gallons. Started the truck and the gauge popped up to 3/4 tank.

8 gallons is NOT 3/4 of a 32 gallon tank. It's 1/4. The original fuel was still in there! On the way home from the gas station I stopped by work to load up the lumber I had to leave there the first time it died and--you guessed it--died like before. This time the gauge definitely read 3/4 tank with the key on, so the problem was not low fuel. I didn't want to pay to have it towed again, so my mechanic said he'd come look at it when he got time. I tried to start it a few times throughout the week and on Saturday it started right up and ran strong all the way to his shop, where it continued to start every time we tried it. It could be the crank position sensor, but the confusing part is the low fuel indication.

Could the fuel gauge have gotten stuck when the truck was was pulled up on the rollback? And would it have stayed like that all the way to the gas station? I also don't think it's the fuel pump because it runs so strongly when it does start. The second time it died the gauge still read 3/4 tank so I don't think it's related. The mechanic can't fix a problem he can't reproduce, and I really need the truck to pull my 3,000lb landscape trailer on the weekends. My 2000 Wrangler isn't exactly ideal for the job! Oh yeah, the truck is stock, 5.4L gas, off-road package, tow package, extended cab, long box, auto trans, 85K miles.

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2000 f250 V10 ...

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