Ford Fuel System :: 1990 Aerostar - Gas Dripping Onto Exhaust At Y-joint And Evaporating


May 2, 2011

I have a 1990 Aerostar 4WD, 4L, with about 120k miles. About 6 months ago I started my van and noticed under it that gas was dripping onto the exhaust at the Y-joint and evaporating. I shut off the van and drove another car to work. That evening with fire extinguisher at hand I drove my car up on ramps and quickly got under it looking for the leak. NOTHING. 6 months later...yesterday. I drove for a few blocks from home and notice heavy gas fumes etc. Stopped the van and again gas was dripping onto the Y-pipe joint.

This was an explosive situation... I pulled off the doghouse cover and saw, smelled and touched gas friom on the right top of the engine near the back. My questions are: What could randomly be leaking at this location and is it fixable without pulling the engine. I pushed the van to a secure location and am afraid to turn it on. Maybe I will drain the gas tank before then. I am just now trying to find the schematics for the fuel line delivery stuff. Where to go for a manual.

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Ford Fuel System :: 1990 - Fuel Tank Leaking - Seal Or Replace?

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My truck is a 1990 Ford F150. It seems like when I let it sit for a few min that the gas just drains back into the tank and there for it wont start up that fast, it takes a while to get it going but when I shut it off and start it back up its like a new truck. It starts right up!!! Any tips on what might be wrong, maybe the gas cap is letting pressure out? Im 17 and my dad knows alot about trucks but he cant tell whats wrong.

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Passat (B6) :: Oil Dripping From Joint Between Inter Cooler And Turbo

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Ford Aerostar :: 1988 - Oil Leaking Down The Pan From Above And Dripping Off Of It

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Unless I hear otherwise, plan to buy a caulking tube of Butyl rubber sealant from NAPA and run beads the full length of the roof in each corner of those seams. Of course, prepped first for adhesion. I need another 100K out of this Van!

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Ford Aerostar :: 1990 - Key Won't Turn At All

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Ford Aerostar :: 1990 - Gas Leak 3 To 4 Times?

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Ford Aerostar :: 1990 - Intermittent CEL On - ECU Dead?

I have had an intermittent Check Engine Light for a couple of days --- the van started and ran fine, but the CEL would come on after about 15 minutes of driving. It would sometimes go off before I reached my destination, but it was always off the next time I started the van. No sweat.

I went to read the codes this afternoon and now have a problem. I put one end of a jumper wire into the Self Test Input (STI) and then accidentally let the other end of the wire touch the 12V connector of the starter relay (why is that thing unprotected anyway?). I saw a little arc so I know there was some current flowing.

After this, I connected the STI to SIG RTN for reading the Key On Engine Off codes and got no pulses at all. I rechecked the jumper wire but got the same result. I then removed the jumper and started the van --- it ran quite rough and would only stay running by giving it plenty of gas. The CEL was on the whole time. I did this a couple of times just to be sure.

I guess there's nothing more annoying than turning a little problem into a big one... crap.

I couldn't find an electrical circuit diagram showing the STI in my Haynes manual, so I'm not sure what is likely to have been damaged. I assume the engine control module (ECU) has been damaged, but that is just a guess.

Some specific questions:

- where is the ECU?
- Should I spring for a new one (depending on the ID number), or is one from a junk yard just as good?

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All gauges showed everything running cool. Checked fluid and couldn't see any loss. Continued to our location and it seemed to stop. Checked tranny fluid continuously and never really showed much loss. Just enough to cause smoke on pipes.. Drove home and stopped leaking. Got two miles from house and started again.

Tranny temp gauge never moved. Does seem to work because I watch it heat up and then stays at the same temp always. This was a 400 mile roundtrip here in flat Florida in the 90's.

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Ford Aerostar :: 1990 - Heads Leaking Front And Back Freeze Plugs?

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Ford Fuel System :: Location Of Check Valve That Maintains Fuel Pressure On The System?

I have a '99 E-350 6.8L. Where is the check valve that maintains fuel pressure on the system?

I have been experiencing a starting issue when the engine is hot. Cold starts are usually fine. I've replaced the in-tank fuel pump (pump only, not the assembly) to no avail. I was out of town and didn't have access to a fuel pressure gauge when the problem started so I couldn't say what I had prior to replacing the pump. But now, with a new pump, when I check pressure, I get about 40 psi when I first cycle the key on, but it drops right back to zero as soon as the pump shuts off. If I cycle the key on a few times, sometimes I can get it to hold pressure at about 32 psi, and it starts fine. When I shut if off, it goes back to zero psi, sometimes gradually, like a bleed down, and sometimes immediately.

My conclusion from this was that the check valve was bad. I was told it was part of the in tank fuel pump assembly. Since I didn't replace the entire assembly, this made sense. So I just dropped the tank back down, but I don't see anything as part of the pump assembly that serves as a check valve. There is a rubber nipple on the end of the return line, but I don't see how that can hold any significant pressure.

So, before I go out and spend another couple hundred bucks on the complete fuel pump assembly, which apparently can't be purchased without the actual pump, I thought I'd ask. Where is the check valve that holds the pressure in the fuel system?

BTW, I also have replaced the fuel rail pressure regulator, but it made no difference (I went there first since that was much easier than dropping the fuel tank a second time).

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Ford Ranger / B-Series :: 1990 - Broken Fuel Line At Fuel Pressure Regulator?

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