Ford - Mustang :: Whirling / Grinding Sound Coming From Front Right Wheel That Comes And Goes


Dec 21, 2014

A little less than a month ago my wife's old 1999 Mustang had the tires replaced. Since that time there she has noticed two new sounds:The first is whirling/grinding sound coming from the front right wheel that comes and goes. The second is a low, loud groan that seems to come from the front of the vehicle when the brakes are applied. The groan varies in intensity but seems to always be present when the brakes are applied. The groan is not unfamiliar to anyone that's driven an older car, but it is much louder than I have ever seen on any other car (on the other hand I usually drive a Corolla so it may be normal on a V6 Mustang ).

The first sound seems to have been reduced but not eliminated since I followed the advice in this video below and pushed the plate behind the wheel back a bit with a screwdriver. Now it is only audible when the engine is off and the wheel is spun (in other words, when it is sitting on a jack and the wheel is spun by hand), but it is still there.

I took it into the shop where the tires were purchased and mounted. The good people at the shop did rotate and balance them, but both noises remain.

I looked at the calipers and discs and everything seems in order except (possibly) two things. The discs have rust around the edges not unlike the ones in this photo below and I have no clue if that is normal or a problem. The rust is present on all wheels and only the one makes that noise, so I think that may not be the source of the sound,. On the calipers some substance (paint?) is peeling off, but otherwise they look fine and again the same is true on all the wheels so it seems that is unrelated to the noise. I have not been able to get a look at the pad, so I don't know what condition they are in.

Other information: The serpentine belt was replaced a few days after the new tires were installed. The radiator was flushed at the same as the belt was changed. They also threw in an oil change and all the fluids checked at the same time. The tires are new Michelin Defender size 205 /65 R15 and all 4 tires are new. The engine is a V6 and the transmission is automatic.

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Ford 7.3L Power Stroke (1999-2003) :: Grinding And Metal Chewing Sound Coming From Front Axle Or Close The Wheel Hubs

I have 1999 F350 7.3 Crew Cab 4WD. I took it on a 4 hours trip towing a trailer to haul a small tractor on it. after 3 hours of driving, I started hearing grinding and metal chewing sound coming from the front axle or close the wheel hubs. It was awful, terrible, ... you name it!!! I had to continue or I will lose the tractor I paid for already. The sound was coming for 1-2 seconds each 500 feet or so. It never stopped or changed. I pulled over to see what's going on and found the following:

1. Left shock is leaking badly
2. Right locking hub is gone (not sure if the truck had one before). I bought this truck last year, but I never had to use 4x4 and I know the 4x4 motor by the transfer case is missing and the nipple on the transfer case is set to the 2wd position so the front drive-shaft does not turn.

I took the front shock off and continued to drive without it, the noise did not go away.

I pulled over again and this time I noticed that the dust cover on each end of the front axle is missing too. I have never worked on these axles before, but I jacked one side, and sure enough, gear oil was leaking from the other side. I took the plug off the front differential and stuck my finger in it. I felt a creamy brown-greenish stuff in the differential. The consistency is like mayonnaise or thin peanut butter. I put the plug back on and went to pick up the tractor because I did not want to miss it fooling around with the truck on the highway.

The truck made it there and back (almost 5 hours total after the break down). The sound never stopped every 500 to 1000 ft.

After getting home safely, I took the other locking hub off, and took it for a test drive. I did not hear the noise, but now my right brakes are locking.

I took of the wheels and saw that the retaining snap ring (C clip) for the front axle on the right side came off by hand. I took the washers behind it off. Took the calipers and brackets off. I have never done front axle rebuild. I am not sure what has been damaged and what's still good.

Right of the bat, I know, at least, I need 2 shocks, one brake caliper and pads.

My questions are:
1. Is it possible to take the front axles off on both sides and make it 2wd for now until I have the money to rebuild the axle?
2. Could I use the same hubs? or they are most likely damaged and how to tell?
3. How to tell if the differential is damaged/needs rebuilding?
4. How to tell if the axles/spindles are damaged?
5. Is there a step by step tutorial to rebuild the axle with all seals, bearings, ...etc? How hard is the job for a hobbyist? I do most of my repairs myself, and I was lucky at 36 years old, I never had to rebuild a differential.
6. What else I might have damaged in the process of driving it that long with the noise? How do I tell if I did?

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I've had the vehicle for about a month, and ever since I bought it, it's had a grinding sound (sounded like wheel bearing) coming from the front right side. I replaced both right and left bearing/hub assemblies, and took it out for a drive. The initial sound that I thought was bearing noise is still there, and at about 65mph I started to get a little bit of steering wheel shake. I took my foot off the gas and it stopped. I accelerated up to about 70mph and it seemed ok.

I hit a VERY small bump in the road and the steering wheel started shaking like hell. So bad that I almost lost control. I slammed the brakes and the shake stopped instantly. I took it home and put it up in the air, half expecting to see something loose or broken, and everything looks perfect. I re-torqued everything that I had taken apart for the initial hub/bearing replacement, and took it out again. Same issues.

I never had ANY of these problems before I replaced the hub/bearing assemblies, so I'm completely confused. I was thinking CV joints, but I have no clicking at all when turning, in forward or reverse, everything is smooth. Outer tie rods were done about 6 weeks ago..

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I've had the car in to my mechanic twice in the last 30 days for this issue. He took the wheels off, repacked the brakes on one side, but hasn't found the problem. During the test drives the car did not reproduce the noise.

Lately, I've noticed that when I really hear the clunking noise is after I've made a sharp turn, like when driving slowly in a parking lot, and have returned the steering to a straight position. We didn't make any sharp turns during the test drives.

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I took it to the mechanic and he found a bad wheel bearing on drivers side and replaced it but that wasn't the issue. He could hear the noise but wasn't able to figure out what the actual issue was.

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To cut to the chase, I think I've narrowed it down to something in the front right wheel. When I got home I put the car in park and had someone rev the engine. The sound didn't manifest, so I think this rules out the engine, belts, etc.. It doesn't seem to appear until the car gets moving. Almost right away, even at low speeds, the sound crops up.

I had someone drive the car very slowly down the street as I walked around the car to try to pinpoint the location of the sound, and I'm fairly certain it's coming from the front right wheel. It's present even when driving straight, so it's not strictly related to turning, although it is audible when turning as well.

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So, I figured it must have been because the car had hit a curb few months ago and must have bent the rim. I had the wheels looked at while getting rotation and balancing done and was told that there is no rim damage. The sound went down a little after rotating the wheels but is still there. The mechanic doesn't think that it is the bearing because the sound disappears after moderate speeds. So, trying to figure out what could be causing the noise?

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So whenever I brake while reversing (and rarely while moving forwards) I hear this odd grinding noise coming from the front left wheel and can feel it through the brake. Im not a petrol head but I decided to replace a wheel bearing hub myself recently to save money. I am pretty sure I reconnected the anti lock brakes correctly though I doubt it's that. My brakes are good.

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I got a call from the dealer around 2 PM saying that they were able to duplicate the noise and that when they took the left front wheel off and ran the car on the lift with the rest of the wheels off the ground, the noise went away. Even stranger still, when they put the wheel on the tire balancing machine and spun it, gronch, gronch...gronch, gronch....gronch, gronch. It was coming from inside the wheel! I gave them permission to dismount the tire from the wheel and about ten minutes later I got another call saying they'd found a handful of tiny hard rubber balls inside the mounted wheel/tire assembly that were rolling down the inside of the wheel and causing the grumbling at low speed.

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What this could be?? And if it's an easy DIY fix..... (maybe a link on how) and how much the part(s) might be?? I've taken video (for sound as I drive)...but not sure if I can upload it (size limit).

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It has nothing to do with turning or breaking. It only makes the sound in 2WD while my foot is on the gas.

The sound is kind of weird. It sounds like something is loose, and it sounds similar to tin vibrating on metal.

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