Ford Super Duty (1999-2016) :: 2004 F250 - 4x4 Will Not Engage


Feb 17, 2015

I have a 04 ford f250 superduty... I tried to use my 4x4 today and the front wheels would not engage using the ESOF. The light comes on in the dash saying its in 4x4. i do not believe i have a vacuum leak because it doesn't switch over to the automatic setting for defrost. what else could it possibly be I'm stumped at this point.

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Ford Super Duty (1999-2016) :: 2004 F250 V10 - 4x4 Will Not Engage

4x4 will not engage. 4x4 light on dash does not come on. Can not hear motor switching into 4x4. Check fuses under dash all looked good.

Truck is a 2004 F250SD V10 ....

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Ford Super Duty (1999-2016) :: 2004 F250 - Front Hubs Do Not Engage Automatically

About a month ago I bought a 2004 F-250 160xxx from a reputable Ford dealer here in town. The dealer performed a safety and emissions inspection, and spent about a grand on other repairs, as a condition of my purchase. Today I had it in the shop for an instrument cluster issue (at a different Ford dealer, closer to my house), and was told the vacuum lines were all messed up. Their write up is below:

"Check 4x4 operation. Transfer case shifts to 4x4 and 4x4 low. Front hubs do not engage automatically. Check vacuum at the hubs. No vacuum. Check the vacuum at the solenoid. No vacuum. Perform visual of the engine vacuum lines. There is no vacuum to the reservoir. Vacuum line is routed wrong from the fuel pressure regulator to the vapor management valve. There is other vacuum concerns. All of the vacuum line routing needs to be inspected and corrected."

The service rep told me it is questionable whether the 4x4 ever worked, although during the few weeks I've owned it, I could hear gears or other mechanical parts making noise which seemed to me to be in response to me turning the 4x4 electronic switch. She also said there was a vacuum line dangling loose with a screw in the end of it.

Before I contact the dealer where I bought the truck, I am planning my going-in position. But I wanted to get a sense of a) how serious of a problem this might be? and b) how reasonable it is that the dealer didn't catch this issue before I bought the truck while they were in their fixing other things?

The dealer who sold me the truck made it very clear that the sale was as-is, and I took it to my mechanic prior to purchase, though unfortunately he only had time for a cursory look at the engine. Obviously he didn't look closely enough to find this issue.

I'm not sure if I should ask the dealer who sold it to me to fix it, or ask them to allow me to return it, or sell it back to them, or if I should eat the cost of fixing it. How wrong would it be to try to trade it in for something else?

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Ford Super Duty (1999-2016) :: 2001 F250 - 4x4 Won't Engage

My truck: 2001 F250 V8 Triton Automatic 4x4

Problem: 4x4 won't engage

Symptoms: No dash lights....nothing happens when I turn the 4x4 switch. When I start the truck I hear what sounds like a motor (transfer case motor maybe?) trying to switch (even though my dash switch is on 2WD)... It tries three times and stops.

What I've done: Checked fuses ...they appear ok to me

I don't have a maintenance manual yet ...

The 4x4 used to work up until about 2 weeks ago. Started having a hard time getting it to go into (and out of) 4x4 and then it just stopped all together.

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Ford Super Duty (1999-2016) :: 2005 F250 - 4x4 Would Not Engage

2005 F-250 King Ranch Diesel ... My truck when I got it the 4x4 wouldn't engage. I replace the front inner seals, and the lock outs. Still wouldn't work. Took the shift motor off and freed it up and it worked fin till today. Changed the shift motor and still nothing. This truck has been nothing but problems since I have had it and now this ... Truck is going on the market soon and would sell better if the 4x4 worked ...

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Ford Super Duty (1999-2016) :: 2005 F250 XLT - 4X4 Won't Engage

F-250 2005 XLT 5.4L 4X4. Had ford for a few years now (Escape as a personal vehicle and econoline as business vehicle). Now I'm having a little problem with 4x4. It wont engage. Worked fine last week and now nothing! I did check all the fuses and when i switch to either 4Lo or 4Hi I can hear a clicking sound behind the switch but feel like it's getting blocked or something. Tries a few time then stop...

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Ford Super Duty (1999-2016) :: 4x4 Doesn't Engage From Inside On F250

I have a problem on my F250 4x4. The 4x4 doesn't engage from inside. I tested for vacuum on the pipe that leads out of the solenoid. There seems to be no vacuum building on the outlet line. This is the line that go to the wheels. Is my solenoid stuffed. the pump works well and vents do not default to defrost.

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Ford Super Duty (1999-2016) :: 2008 F250 Won't Engage Into 4x4 / Just Clicking

Basically I have a 2008 f250 (6.4l if that makes any difference) That wont engage into 4x4. When you go to turn the switch to engage the 4x4 all you get is a click click click click click. Is that a problem with the 4x4 shifting solenoid on the transfer case? Anything else to look for? The truck has 95k miles on it....

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Ford Super Duty (1999-2016) :: 2003 F250 - Cannot Get 4x4 To Engage / ESOF Not Working

I am having some issues with my 2003 f250 6.0l 4x4. I cannot get the 4x4 to engage. There are no lights on the dash and no power to the switch other than the light. It doesn't matter if I have the hubs in lock or auto. It just seems like i have no power to the system. I have check all the fuses and they all check fine. I also check the transfer case motor and it seemed fine. I must be missing something. This truck is worthless without 4x4.

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Ford Super Duty (1999-2016) :: 2006 F250 - Key Will Turn But Not Engage Ignition

Starts fine most of the time. Then suddenly key will turn but not engage ignition. Power OK to everything but ignition. Have replaced starter & ignition module. Still does the same thing. Leave for a while & truck starts fine. 2006 F250 6 litre diesel ...

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Ford Super Duty (1999-2016) :: 2001 F250 Powerstroke Will Not Engage When ESOF Switched To 4hi Or 4lo

The transfer case on my 2001 F250 Powerstroke will not engage when the ESOF is switched to 4hi or 4lo. I checked the fuses and they are good. I removed the electric motor on the side of the transfer case and while it was hanging down with the two plugs attached I did not see any movement when the dash switch was moved to the 4hi position. I used a wrench to manually shift the transfer case and still did not get the transfer case to engage. What next?

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Ford Super Duty (1999-2016) :: 2001 F250 - 4r100 Won't Engage In 4th - Hard Shift Between 1st And 2nd?

I have an 01 f250 with a 4r100. Trans has not been slipping at all and yesterday it started a rough shift between 1st and 2nd. (3-4K Rpms) At the same time 4th gear stopped engaging. Shifts out of 3rd but does not go into 4th. I can hit my od button and it will shift back into 3rd and start pulling. Still no slipping just doesn't want to change 1-2 or engage 4th. I have done a full trans fluid change including new filter and tc. Old fluid looked fine with no metal flakes or garbage in it. So all new fluid still same problem. I was thinking of changing my shift solenoid.

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Ford Super Duty (1999-2016) :: 2000 F250 V8 Cranks But Won't Start - Cruise Control Will Not Engage

I have a 2000 f250, 5.4l triton v8 that cranks like crazy, but won't start. When I spray a little starter fluid in it it will run until the spray wears off. Brand new battery and full gas tank. it does have check engine light on dash, probably from the o2 sensor as the exhaust has almost completely rusted out. Also on a side note the cruise control will not engage.

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Ford Super Duty (1999-2016) :: 2005 F250 - When Engage Tow / Haul Button Transmission Doesn't Downshift Unless Feather The Pedal

I have a 2005 f250 super duty turbo diesel 6.0 automatic. The problem I'm having is, when I engage the tow/haul button the transmission doesn't down shift unless I feather the pedal. Also the engine will overheat at times. I've replaced the thermostat, but that's all so far.

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Ford Super Duty (1999-2016) :: 2004 F350 - 4wd Won't Engage / No Dash Light

My 4wd doesn't engage on my 04 powerstroke. The dash light doesn't come on. I replaced the relays, switch, and 4wd module, I checked the fuses, all fuses are good, but fuse 31 doesn't get power to it. The voltage at the relay block reads 12v with the fuses out, but drops to around 7v when they're plugged in. I have no power to the Tcase (.15v).

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Ford Super Duty (1999-2016) :: 2004 F250 V10 Not Going Into 4x4

Just wanting to know what might be wrong truck will not go into 4x4. All fuses in panel looked good. Light on dash is not coming on was working last weekend just fine. Have the hubs in lock position not auto.

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Ford Super Duty (1999-2016) :: 2004 F250 Running Low On Oil

I have a 04 f250 with aprox 95k on it 5.4L I knew I was over mileage for a due oil change I haven't been driving it much it crossed my mind, as I am usually very adamant about changing fluids. I went to check my oil and only a smudge of oil on the dip stick. I know this is not good but the truck runs fine, no noises, no knocking, not a chatter from the valve train. Oil pressure was good everything seemed fine did I get lucky? I know it wasn't good I am not going to let that happen again everyone think I dodged the bullet?

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Ford Super Duty (1999-2016) :: 2004 F250 6.0 - No Throttle?

2004 f250 6.0 4x4 no throttle at all, no cel, idles and runs just fine just no throttle, had a diesel mechanic look at it and he couldn't pull any codes, where to start, checked all wiring, checked connections, changed the EBP sensor and tube (read that was a fix multiple times) no change

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Ford Super Duty (1999-2016) :: 2004 V10 F250 Won't Turn Over

2004 S/D 4x4 V10 F-250 72,000 miles. Replaced Battery about 6 months ago. I have tested the Battery today and it's fine. I had replaced starter at same time. The issue I'm having now is that the engine will not start. Behaves as if the Battery has low charge state, Which is not the case. Starter engages and will "crank" for a turn or two and thats it. like low charge on battery. I don't know what to look for next, except pull the starter and test it. Fluids at Level.

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Ford Super Duty (1999-2016) :: 2004 F250 4WD Will Not Lock In For Some Reason

I have an 04 f250 the 4wd won't lock in for some reason. The truck has manual locking hubs (turn them to the right to lock in 4wd or turn them to the left to unlock them) and I get the light on the dash just fine but the truck doesn't actually lock in.

When i I put it in 4 low it feels like it's in but it's not. I also noticed that when I put it in park while it's in 4 low it makes a crazy sound like it would when you put a car in park while you're still moving and the park pin makes that clicking noise.

Anywhere in particular I should start to look? Nothing up in the front end looks abnormal or out of place.

I've had the truck 10 years. Never had any 4wd related issues. I did however replace the transmission in December (and I did successfully use the 4wd after the transmission was installed).

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Ford Super Duty (1999-2016) :: 2004 F250 - No Brake Lights?

I have an 04 F250 with no brake lights. However the third brake light works. I've also noticed that my trailer brake lights don't work either. I do have all my turn signals and running lights. Another issue that could be connected is I have one out of four hazard lights. When I push in the hazards my front passenger blinker works but none of the others. Could this all be due to a relay switch?

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