Ford Super Duty (1999-2016) :: Large Leak From Somewhere In Power Steering / Brake Boost System


Jun 4, 2016

I've had a large leak from somewhere in my power steering/brake boost system (the whole reservoir gone in under a week) and I want to finally get to the bottom of it. Instead of paying a mechanic labor, I figured I'll look at it myself. So I got under it and I think that the leak is coming from the power steering gearbox, or a line that goes to it, but how to figure out which. How to diagnose this HydroBoost leak on my 6.4L? Here are some pictures ....

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Ford Super Duty (1999-2016) :: Power Steering - Louder Whine Or Squeak When Hit A Large Bump Turning

I am a recent new owner of an 06 f350 Powerstroke. Steering Box developed a leak so I decided to replace the box and go ahead and do the pump and hoses while at it. Pump would make some noise so i figured I'd just do it all and be done with it or so I thought. The job was a pain, much harder than the pump and boxes i've done on the older 7.3 powerstroke.

Anyways, used all OEM components (pump was a rebuilt rotorcraft, can't buy new anymore) and everything seemed great for about a day. I tried to bleed the air out per standard practice of turning the wheels with the truck off the ground. At startup and during the first day it had almost no noise at all and the steering felt much easier than the old pump.

Then the pump started to develop the standard annoying ford power steering whine that I hear all the time. Drove it over the weekend on a 160 mile trip and the noise just kept getting worse. As of tonight I can't turn the wheel if the truck is stopped even with my foot off the brakes.

I used synthetic ATF for fluid and there is absolutely no foam or aeration in the reservoir. Good news is I don't have any leaks but the bad is I now don't have power steering. It does make a much louder whine or squeak when I hit a large bump turning, I guess that's just the sound of the pump being stressed more. I am guessing the pump just crapped out but before I do it all over again.

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Ford Super Duty (1999-2016) :: Power Steering Flush On Non Hydro Boost?

So recently i blew a seal in my steering gear box. I replaced the unit with a reman and per napa put in power steering fluid. I am pretty sure i was supposed to use atf (my dumb fault for not researching that) so now my question is whats the correct way to flush the system? Also what fluid should go back in the system? This is a non hydro boost setup. Setup is a 2002 f350 v10.

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Ford Super Duty (1999-2016) :: Power Steering And Brake Make Noise / Slight Humming

I recently had a close encounter with some large rocks on a bad road and broke the power steering cooler. I lost some fluid and pressure as I had no brakes and it steered like a log truck. Replaced the damaged part and added fluid. I was informed by ford technician that air in the lines would make noise but would eventually work itself out. Well the brakes work and steering is getting better but it is noisy with steering and brakes. How long should it take to get the air out? PS the fluid looks foamy now. I should also mention it was making a slight humming noise before the incident with the rock.

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Ford Super Duty (1999-2016) :: Power Steering Fluid Leaking Out Of The Brake Master Cylinder

I have power steering fluid leaking out of the bottom of the Brake master cylinder out of a round hole. Every time I pushed brakes it leaks a good amount of power steering fluid out. Why it would do this and is there a screw missing out of the hole or what?

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Ford Super Duty (1999-2016) :: 2006 - No Power / Boost?

I have a 2006 f350 4x4 dually 6.0. The other morning when leaving for work I hard a loud air noise, like a jet. It only happens when the motor is trying to create boost. I have NO boost. No smoke. If I push the fuel pedal past 1/4, nothing. Its like its stuck and no more power at all. I have changed the boot from the turbo to the intercooler pipe. (looked like it had cracks in it).

Checked the cold pipe, no cracks seen. Check the exhaust clamps, into the turbo, they are tight. The turbo is seeping oil around the seal. I took the inlet, fresh air, pipe off. Check the turbo spool for looseness, fins, spun the wheel, ran the engine and watch to wheel. Seen no issues. Where to go now?? No coolant leaks, no oil leaks.

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Ford Super Duty (1999-2016) :: 2005 F350 - Leak In High Pressure System

I recently came a cross a no start issue with my truck. It is 2005 ford f350 6.0 ... Found out I have a leak in the high pressure system. When I was taking out the bolts out from the manifold I stripped out two bolts. I know ford part # w301383 is the ford bolt. But I was thinking why use that same bolt and had have that issue again later.

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Ford Super Duty (1999-2016) :: 2008 F350 - Lack Of Power All Of A Sudden / No Boost

I drive an 08 f-350 with 120k no tune or deletes..(yet). I was driving home yesterday when I all of a sudden I have a lack and power. I then notice i have no boost at all. I heard an exhaust leak and instantly checked my boots on inter-cooler pipes....

After farther inspection, the bolt fairy came and I am missing some bolts on my up pipe where it meets turbo. Is this break in vacuum system the reason I'm having no boost? What is easiest way to get to up pipes without removing cab? Where did the bolts go? I got to get this fixed because I need truck to get around town.

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Ford Super Duty (1999-2016) :: 2007 - Stainless Brake System?

I want to change out the whole system for stainless on a 2007 superduty. I got stainless lines and braded hoses for it. I'm ordering stainless fittings. (I got a flare tool) The braded hose kit i got has two hoses for the front and one drop hose for the rear. When I looked underneath the rear, I see the rear discs have a short hose that hooks to the caliper. or stainless braded hose?

Also, stupid question. Does the front resivoir go to the front brakes? The reason I ask is the front fitting is smaller. Seems like the big fitting would go to the front.

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Ford Super Duty (1999-2016) :: Puff Large Amounts Of Smoke?

Nut are they bad for the motor? If so than why do semi's always puff large amounts of smoke? Why do people wire in switches to cut off their turbo, isnt that bad?!

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Ford Super Duty (1999-2016) :: 2009 F250 - Code P0442 - Minor EVAP Control System Leak

My 2009 F250 5.4 was throwing code P0442 - minor EVAP control system leak.

The first time it happened, the guy at the parts store checked it out, reset it, and said if it comes back, try replacing the gas cap.

The second time it happened, same thing.

I bought a Stant cap at my local parts shop, and had them reset it again. I don't like the Stant cap since it does not fit the retainer correctly, but it sealed fine.

However, the same code came back.

It took a smoke test to identify a leak from the vent tube on top of the fuel tank. The tube was replaced today.

If the code stays gone for a few hundred miles, I'm going to switch back to the original gas cap. I want to make sure the leak is gone before I change anything.

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Ford Super Duty (1999-2016) :: Brake Fluid Leak At Switch On Master Cylinder

I have replaced the cruise control cut off switch and post-recall pig tail twice in two years for fluid leaks. Whats the deal do they all leak?

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Ford Super Duty (1999-2016) :: 2008 F250 - Front Wheel Brake Fluid Leak

I have a 2008 f-250 6.4 Diesel. Yesterday the Brake Fluid light came on. I thought maybe a sensor, but once I parked and checked I realized my brake fluid was down to the Min line. I started looking for a leak and it was apparent that it was the front drivers wheel area.

I am attaching a picture of the brake. The leak is either coming from the area where the fluid line runs into the gold thing (caliper?) or the bolt at the bottom of the gold thing.

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Ford Super Duty (1999-2016) :: 2015 F450 - Add Sync System With Steering Wheel Controls Or Aftermarket Radio?

I recently got a 2015 f450 XL service truck and was wondering if the factory sync system with steering wheel controls could be added or would I be better off swapping in an aftermarket radio? And the remote start, fog light and brake controller kits are the same from the pickups to the chassis cabs correct? Last question is that I found the truck has global window open but doesnt remotely close is that correct?

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Ford Super Duty (1999-2016) :: F250 - Brake Shutter - Steering Has Dead Space?

I just bought a 99 f250 2wd with 290k on it and my only issues are brake shutter and steering play.

The steering has about an inch to two dead space at center while driving. The truck tracks straight and doesn't wander at all. I was wanting input on what i should look at first to fix the dead space in the wheel. Its a little iffy having to steer through dead area to get steering output.

I just need something good so I can do it once and not have warped rotors again.

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Ford Super Duty (1999-2016) :: Steering Absolutely Doesn't Work When Stop The Truck With Foot On Brake

I'm sure this is a common issue, but I don't know exactly what to search for. I have a 2001 F250 7.3L. When I stop my truck, with my foot on the brake, the steering absolutely doesn't work. I replaced the PS pump, which it needed, plus all the hoses and it got better, but the no steer problem while braking is still there. I have seen that an upgrade in pressure hoses may work?

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Ford Super Duty (1999-2016) :: Power Steering Really Hard To Turn To The Right

I have a ford f350 super duty that has a little problem turning to the left but is really hard to turn to the right. How do I fix this?

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Ford Super Duty (1999-2016) :: 2004 F450 - No Power Steering

It's a 2004 F450 super duty, no power steering. The pump seems to function, no pump whine. I was told that it may be the steering gear box it's self.

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Ford Super Duty (1999-2016) :: 2000 - Power Steering Too Lose?

All of a sudden steering is WAY to easy i can flip it one way or the other with my finger. Front end is tight no lose tierods etc and no play in steering box when you turn it the steering turns immediately.

Thinking power steering is going bad maybe over pressure? Repair will be a pain has central hydraulics lines all in way. 2000 F450 7.3 ....

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Ford Super Duty (1999-2016) :: Power Steering And Brakes Are Spongy

I have a 2002 f350 Super duty, 7.3. After I changed out the power steering box, I did bleed the system, I have now power steering and the brakes are very spongy. Any thing to check prior to replacing the booster? I have been told the power steering is probably just an alignment issue and I should bleed the brakes.

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Ford Super Duty (1999-2016) :: No Brakes After Changing Power Steering

I have a ford f350 2000 7.3 powerstroke. I changed out the powrstwering hose because there was no powersteering. now my brake pedal is easy to push and don't have brakes. Reservoir stays full so I'm not leaking any.

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