Ford Super Duty (1999-2016) :: Steering Wheel Jerk And Loud Clunk Noise


Mar 28, 2014

I took my truck to an alignment shop to have him look over my truck to find a steering wheel jerk and a loud clunk noise. He believes it's in the transfer case driveline. Said to remove the driveline then drive it around and see if it goes away, if it does then that's the problem. So to the question, how to properly take this out? Do I need to make marks with a paint pen anywhere to line things back up or does it matter?

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Ford Super Duty (1999-2016) :: Faint Clunk In Steering If Rotate The Wheel Back And Forth

So now, what I'm noticing is a bit of a clunk in the steering. It's minor, very minor... but like any problem they usually start that way. The sound is very faint, you can't hear it under the truck, only slightly in the cab but you can feel it in the steering wheel, not so much when driving but when sitting still in a parking spot it's pretty obvious if you rotate the wheel back and forth. You can also feel it in the floor. Sometimes I'll notice this if I hit a bump while I'm driving.

Here's what I know, if you grab the tie rod, either end, you get a slight bit of rotation. Not just one end moving, but the whole thing has a small amount of forward back rotation (I'm not sure if this is normal) I had my girlfriend turn the steering wheel while I checked different components and there didn't seem to be any left right play on the tie rods. The boots look good on the tie rods ends, pic included, looks of similar quality of drivers side.

Then the kicker, here's where I noticed the gobs of grease on the top end drag link, pic also included. This was the last link I looked at, and I guess least expected.

So I guess I'm thinking this drag link is bad, but this is my first stop on the advice train. I wiped off the boot that was covered in grease on the drag link and it looked like its in fine enough condition but I also seriously doubt the shop that added the leveling kit just decided to slob grease all over the outside of this drag link boot. I have my truck oil undercoated before every winter but, that was some bit ago, and this looked more like grease to me.

Truck background: 2012 F250 6.7, I'm at 42,000 miles, 34in tires for most of that, and more recently added a 2 inch leveling kit (40,000 miles) and replaced the suspension all around and added a dual stabilizer. I had some noise coming from the drivers side wheel-well a while back and found that one of the end links on the sway bars was simply loose. Tightened up and all good to go. At 30,000 I got some death wobble. Replaced tires, the stock stabilizer had also gone bad, and had an alignment. Everything good since, but I'm thinking some of these problems now might be remnant of the bad tires.

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Ford Super Duty (1999-2016) :: Super Loud Clunk Noise Come From The Door When Car Turned On

So the other day i opened the door and heard a super loud clunk noise come from the door and when I turned the car on and pulled hte window down it wouldn't go down all the way, only about 75% of the way so I assumed like BMW cars the window motor died but oddly it continued to go up and down just now 100% down.

Then 3 days later when I came to drive the car again the window went down to the 75% mark and now its jammed there with no movement even if I tried to lift the window up myself. Usually a broken motor allows this to happen but since it isn't budging I am wondering if its an electrical issue with the power window button more than the motor?

I say this because when i try to lower the passenger window from the driver side it works than out of no where on the 3rd time it wont move at all than 5 minutes later it will move or if it doesn't move I just go and pull the window down from the passenger side then I come to the driver side and try it and it works again than it'll stop again. So maybe its the power window control buttons on the drivers side that's failing?

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Ford Super Duty (1999-2016) :: Clunk And Wheel Stayed In Same Position / Steering Completely Loose

While I was trying to park, I heard a clunk, wheels stayed in the same position. The steering wheel is loose as hell, it literally feels like its buttered up and wont turn the wheels at all, what to buy to fix it? I am thinking I just need a new gearbox....

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Ford Super Duty (1999-2016) :: 2002 F250 - Clunk In Front End / Felt In The Floor And Steering Wheel

I have a 02 F250 4x4 5.4. As I drive and when pulling into a driveway I hear a clunk that can be felt in the floor and the steering wheel. I've replaced the wheel bearings and seals, shocks, ball joints, sway bar links and bushings, tie rod ends at the gear box and "right hand inner". The other two tie rods are tight and so is the track bar. I cannot duplicate the sound if I jack it up and move parts around with a pry bar. I can however move the steer box sector shaft upwards about an 1/8. I've adjusted the screw but it didn't do anything. Could it be the steer box or the springs? I've even mounted a GoPro underneath but everything moves and I can't tell why it is.

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Ford Super Duty (1999-2016) :: 2004 F350 - Loud Clunk Noise In Forward Or Reverse Hi Or Lo When Accelerate

Ive got a 04 f350 that after u shift into 4hi or 4lo when u accelerate it it makes loud clunk noise in fwd or reverse hi or lo. With hubs unlocked it still clunks. Have checked, wheel bearings, axle U-joints, and driveshaft joints all good. So I am thinking I've got issues in t-case. Popped drain plug out and wow that dex merc 4 looks nasty. So thinking I need exploded view of transfer case.

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Ford Super Duty (1999-2016) :: Clutch Slipping - Harsh Shifting - Loud Clunk Noise Into Gear 2 Then 1

New truck 11000kms ago thats done medium amount of work but nothing heavy or sustained for long periods of time. I get the feeling of clutches slipping especially when truck is cold but also when normal temps. Doesnt make any weird noises or anything. I can really notice the difference in torque if in manual mode being much better, but still not perfect if i stomp on the gas pedal and go through the gears in manual mode will still slip. Also is really harsh shift if i come to a halt in 3rd manual mode with the brake pedal depressed push minus button the truck makes very loud clunk noise into gear 2 then 1. Took it to ford they couldnt find anything ? Thinking of trying another dealer.

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Ford Super Duty (1999-2016) :: 2005 F250 Steering Stuck Or Lock Up / Jerk When Releases

Steering problem... 2005 F250; Four Wheel Drive; Automatic; 93,000 miles; gas engine. The basic description that I have been giving people is that the steering will "stick" or "lock up" to the point that I have to use some force to get the steering wheel past the stuck point, when it releases, it's a " jerk, " THEN it sticks the other direction and I have to force the steering wheel back the other way again. So, in other words, when the truck decides to do this, in order to drive a straight line I am literally turning the wheel back and forth, probably only an eighth of a turn each way, but back and forth. If it's bad enough, I have to pull the truck over.

If I pull over, sit and turn the wheel back and forth a few times, loosening it up (when I'm stopped, I can't say that I really feel it stick at all), I can pull back on the road and be fine. A lot of the time, it happens right after I've turned a wide corner (not specifically right or left. It does it both ways), say taking a corner at an intersection as a yield or turning through a wide intersection onto say, an entrance ramp to the highway. I would say in a lot of cases, even when the truck doesn't have "an episode," I can still feel a stiff spot when I'm driving down the road/highway. This is not a vibration-type problem.

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Ford Super Duty (1999-2016) :: Loud Clunk Locking Into 3rd As The Gear Engaged

Was pulling passat home 50 miles round trip this saturday and downshifted into 3rd. As the gear engaged it let out a loud clunk locking into 3rd gear. was able to find neutral after a day but slammed into gear just idling. Can find neutral on pattern but not actually get there....also drags right rear tire upon disengaging clutch.

1999&half psd zf6 1 ton single....

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Ford Super Duty (1999-2016) :: 2011 - Slight Popping Noise When Turning Steering Wheel

I have a 2011 F250 4x4 with 8000 miles. I put a 3.5" ReadyLift on it at 3500miles and Rancho dual stabilizers at 5000miles. This past week I've started to noticed my truck's steering making slight popping noises when turning the steering wheel. I crawled under the truck today and I can't pin point the orgin of the noise. It seems it is coming from higher up in the steering system possibly. It doesn't seem to be from the wheels or tie rod.

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Ford Super Duty (1999-2016) :: 2004 F250 6.0L - Buzzing Noise From Relay Under The Steering Wheel

2004 F250 SuperDuty 6.0L Diesel. The turn signal (left or right), it would make a buzzing noise, so I located the relay under the steering wheel (by putting my hand on it and seeing which one was buzzing) and replaced it, I bought a replacement at Schucks, then the buzzing noise went away, and the clicking noise is back.

But.... I don't see the turn signal lights in the dashboard and the turn lights are not working, I checked, what could be the problem ? I read the owners manual, in the fuse box under the steering wheel, fuze #18 is used for turn lights, but it is not blown.

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Ford Super Duty (1999-2016) :: Steering Wheel Makes A Popping Noise Every Time Turn It

My steering wheel makes a popping noise at the same location every time I turn it, ie the 7:00 position. The popping is within the steering column inside the truck and sounds like its right behind the airbag. Its simply a popping noise and slight movement in the steering every time I turn the steering wheel from 12 to 7. I have no clue what it is and cant figure it out. My truck is a 2008 F250 2WD 5.4

This is a video of another person who appears to have the same exact problem, hopefully this will add some clarity to what I was trying to describe above. If you notice, when he turns it to the right, his steering wheel pops in the exact same location every time as well which is what mine is doing when I turn it to the left.

2010 f150 steering wheel pop - YouTube ....

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Ford Super Duty (1999-2016) :: Massive Pop Or Clunk Coming From Steering Box

I just got my truck back from the dealership where they said they tightened the nut on my pitman arm and now when turning either left or right when I approach full lock there is a massive pop or clunk that comes from the steering box. I have crawled under the truck and watched and felt everything as the wheels turn and the draglink, tie rod, sway bar links and cv joints as well as the front drive shaft are all fine. The noise is definitely coming from the top end of the pitman arm or higher. What it could be or how to fix it? I have an 03 6.0l f250 with a 4 inch lift all new springs and new sway bar

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Ford Super Duty (1999-2016) :: 2001 F250 4x4 - Loud Whining Noise Found / Wheel Seal Rubbing On Inner Part Of Bearing

I have a really loud whining kind of noise found that its the wheel seal rubbing on the inner part of the wheel bearing. I was just curious if its safe to drive with the spindle removed from the axle?

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Ford Super Duty (1999-2016) :: 2007 F250 - Front Wheel Clunk When Turn Sharply In Either Direction

2007 F250 4WD 5.4l ... when I turn sharply in either direction I am getting a light clunk sound similar to when you are in 4WD on blacktop and try turning. The engine also seems to wanna stall when I cut the wheel too sharp.

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Ford Super Duty (1999-2016) :: F250 - Clunk Noise When Turning Right Once In A While

I have a 2004 f250 with some front end troubles. When turning right once in a while it will make a hard CLUNK noise and then trying to drive down the street it drifts over to the left and I pull the wheel back to the right and when I turn the wheel it feels like I like theres something hitting somthing else in the front end. I have checked ball joints and tie rods and they are all nice and tight. Some stuff I have done that probably isn't related to my problem is shocks and sway bar end links. What this could be? Hopefully not the steering box!

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Ford Super Duty (1999-2016) :: Steering Wheel Stuck?

the mechanism that locks the steering wheel is stuck. not the ignition key cylinder (already removed that). how do I release that mechanism to free the steering wheel.

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Ford Super Duty (1999-2016) :: 2011 F250 - Clunk Noise When Going Over Bumps

When I go over good size bumps, I hear a clunk in the front tire area when my driver's window is down. It's a metal noise, like something loose.

2011 F-250 with 203K miles. Replaced shocks last year. Did this with stock wheels/tires. Something in the front suspension or axles. What should I be looking at?

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Santa Fe (CM - 2007-12) :: Loud Clunk Noise When Turned The Steering Wheel Fully Left

I have a UK 2006 Mk2 CDX+ which I was driving last night - seemed ok, got to our driveway, turned the steering wheel fully left so I could manoeuvre the car into the driveway when I heard a loud "clunk" noise.

I thought I ran over a bottle or something so carried on reversing, when I got out I noticed the car was parked diagonally! Thought this is strange, I don't park like that and tried again, a bit better but still not parallel! I then noticed the steering wheel was hard to turn, a grinding like noise is heard when I turned so I decided I would need to take into the local in the morning.

Started the car today and drove out and got immediate sensation that steering was not connected to the wheels, the SW was off centre by miles and turning left/right was very sluggish. Lucky the garage is only down the road (but it's not Hyundai specialist) from me as I would not risk driving it down main roads in this condition. Guy at garage asked me to fully turn the SW left to right and we can see that the front of the car actually moved during the process. He is going to take it up on the lift to look underneath.

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Ford Super Duty (1999-2016) :: Steering Wheel Jerks Left And Right By Itself?

Seems that after a sharp right turn, for instance turning right at a stop sign I'll get a loud pop that I can feel in the floor pan under my feet.

After the pop the steering wheel and whole front of the truck will shift left and right like someone is grabbing the wheel, sometimes violently. If I drive slowly it will cure itself and sometimes not do it again for several days. I've check ball joints and hubs and they are in great shape. I pulled the hubs and greased the needle bearings about 6 months ago. I checked all steering components and the linkage that attached to the steering arm had some play so I replaced it. Then I found that some idiot took the steel sleeve out of the bushing in one end of the steering stabilizer. I bought a new stabilizer and cured a pop I'd had since I got the truck, but the other issues were not solved.

Alignment has been checked too.

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Ford Super Duty (1999-2016) :: Steering Wheel Wobble In Any Position

My truck has developed a wobble in the steering wheel. I don't mean when you are driving down the road, but the steering wheel wobbles around. It wobbles in any position that the Till shaft is set to. How to repair.

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