Ford Super Duty (1999-2016) :: Wiring New High Amp Alternator?
Jan 5, 2016
Got my 240 amp alternator in and had all new 1/0 GA battery cables with a 250amp fuse in line made to do all new lines. I started tonight and found a small line going from the alt connector down the power line to a fuseible link (fuse) all in the power line
I wanna do away with the main 4 ga alt wire but obviously I can't do anything with that line going to the plug. Can I put a connector on it and wire that into the one side of the 250amp fuse.
The only other option is to add a wire to beef up the stock line ....
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I have a 99 F250 super duty 4x. It's all stock except for some speakers I replaced when I got it. The others were blown from my uncle. I don't have any amp or anything like that and the truck has ran fine for 3 years so I don't think the alternator has failed because of that. I'm thinking just age and 138k miles.
I was wondering what generation of alternator might be on there and how to tell the difference between the generations.
I have 12.5V with the truck off, about 14V with it on idle. As soon as I get it around 3000 RPM the battery light comes on and the voltage goes to 12.5V. Where can I get a rebuild kit for the alternator. I don't see anything at the major parts shops (napa, oreilly, autozone). Could this be the voltage regulator(that I did see at the stores)? I think its mounted to the back of the alternator. Is there any way to test the alternator further?
I'm a little confused as why it would be only above 3000 rpm. Are there two separate circuits for it? Like a low rpm one and then a different one above 3000 rpm?
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The V10 in my service truck took the long slow ride. I located and am in the middle of replacing said engine. My question is, how difficult would it be to install a second alternator in this truck, considering I have it torn down for replacement?
It a 2000 F350 with a V10. I'm looking for more power as I have mounted on the Knaphiede service body a IMT 1015 crane, 3200 lb capacity. I would like to install a power inverter to be able to run an air compressor in the field.
Am I looking for a new harness? Etc?
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I have had this whining noise that I'm not sure what it is. It sounds like its comin from the alternator area. There are three symptoms that are confusing me though, 1st is I only hear this whine as the weather starts getting colder and the colder it is the louder it is. 2nd is it only happens around 1800rpms like when it's getting ready to shift to the next gear. I can get it to whine when I'm parked and bringing the rpms up. 3rd is after 10-15 minutes when the truck is warmed up - no more whine. The truck is used very little duing the summer and I had this whine all winter last year. Alternator appears to be working fine and I do plow a few driveways every storm. Money is tight so I don't want to replace the Alternator an find it wasn't the problem.
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My trouble is that the alternator light on my 2004 F-250 Diesel began to come on occasionally, but never constant. Taking in the fact that it was still the original alternator, and over 70,000 miles, I figured it was time for a new one. I installed the new one and after two days the light came on again. I tested the alternator and it read 13.84 volts while running. With the engine shut off, I had 12.59, and 12.6 volts at the batteries. What may be my problem? Diesel down.
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I put an O'reileys alternator in my truck today. Drove it most the day and did some plowing with it and it was fine. I just went out to run to the gas station and now the battery light is on. The voltage is still good.
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I am really hoping that my instrument cluster in not working because my alternator went out at the same time. I really hope they are connected somehow. I really need a wiring diagram for this one. Just got the truck last week and have been taking care of the little things to get it fixed up and make it my own. my new rear step bumper came in today. I will be dropping off the the alternator for a rebuild tomorrow. So looking for a wiring diagram?
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OK I have 14.04 volts at the batteries with the engine running but my battery light is on. I had the alternator checked off the engine and on the engine and it tests good. Shows good batteries and good charging. Is there something internal to the alternator that would make the light come on even though the alternator is charging ok? Or is there something else that would make the light come on. This is on a 1999 F250 Superduty Powerstroke 7.3.
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I have a 2000 excursion that stopped charging. The battery light is on . I replaced the alternator but it still will not charge. I have checked all the fuses. Not sure where to go from here...
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2002 f350 super cab 7.3 diesel, replaced alternator because wasn't getting charge to batts, Napa guy checked batts and determined no charge, replaced alt, still no charge, have 12v at alt post with engine running or not. My ? is, is there a fuse in here somewhere that I'm missing? Went through all fuses in fuse panel all good.
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I have a 1999 f-350 V-10. My battery light came on, making me believe that my alt. has quit. I can't see the plaque on the alt so I can't tell the amps. Does my serial number on the truck tell the amps, or do i have to remove the alt to check the amps?
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So I was going to get the truck washed, but 2 blocks down the road smoke out of the engine bay.
Pulled over popped the hood and the alternator is on fire. Extinguished it self out but the burnt electrical smell.....sheesh..
Anyways, could I potentially drive the truck to the dealer, or will it catch on fire again????
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My alternator quit charging last night. Was pretty much a sudden onset as I was driving down the road and left off the accelerator the battery light came on and lights dimmed a bit. When I stepped on the accelerator again they bat. light went off and the lights came back up.
At idle I'm at 11.77v. I've pulled the plug on the back of the alternator and I'm getting voltage on both the red and green wires that go into the plug with the engine running. Is this correct?
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So about a month or so ago i had my alternator replaced because my truck wouldnt start and had it checked and replaced well tonite it started rough dont know what to think what/where should i check first?
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Pretty much as the title says, I'm having an interesting electrical gremlin. Ford 7.3 super crew 2002 lariat LE.
I have batteries from 2015 that are losing their charge, both of them. It's like the alternator isn't charging them. Truck will struggle to start until jump started, then she's fine.
Symptoms are:
ABS light comes on when as best I can tell the batteries aren't getting charged. Not the battery indicator.
Now that the batteries are low enough, on the instrument cluster the little light the powers the mile LCD screen dims when it's not getting power (but it's fine when the batteries have charge.)
All accessories work when driving, but I haven't been able to drive a long while on the "not charging phase" to see how low they're go.
Batteries register dead (now) because they haven't gotten charge in a while.
When the alternator IS charging or "connected" I can leave the truck idle and she'll charge the batteries, truck will start just fine on the next run (no parasitic drain.)
Driving causes this to happen randomly, doesn't happen when I'm stationary, nor do I believe it CHANGES state (so if I'm idle it won't suddenly NOT charge if it was charging before.)
Narrowed down to 2 probable things.
Alternator
Bad alternator to battery cables
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I had to replace my alternator (single unit) and after installation it seems only 1 of the 2 batteries is charging when I check them while the truck is running. What check or could be the problem?
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My truck has been sitting for 3 years and I want to bring it back from retirement. I changed oil, checked fluids, replaced the starter, starter solenoid/relay and tossed in a 2 yr old charged battery (800CA). She would not turn over and I jumped with another vehicle. She turned right over and with an insane dust cloud! I went to disconnect jumped cables and it died. I assume the alternator is shot.
Jumped again to bring up to temp so I could check tranny fluid. It was running for about 5 minutes and just quit. Nothing mechanically to my knowledge caused this. It quit peacefully. I went to fire it back up and all I get is a click at relay on inner fender. The new one. Even while jumping..... What I should test/diagnose next.
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Took in the alternator to get it checked and they said it was good. Put it back on and it seemed like it was charging according to my volt meter (14.24-13.5 v)
Today, it's not charging. Only reads 12.2 v while running. Is there a fuse or something I need to check? Grounds? It seems intermittent.
2003 F-250 V10 6.8 liter 255,000 miles.
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I went to start my 2006 F350 6.0 this morning. 20 degrees outside. It nearly turned over, then it appeared that the batteries would not support another start - a slowing of the pre-engine start revving....
So I let it sit a while, now it won't start at all. When I try to start it, the dashboard flashes, clicking sounds occur and even after pulling out the keys, the needles on the gauges shake for a few seconds.
Is this more a battery issue or an alternator issue?
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2000 f350 7.3 .. I'm having a horrible time trying to figure out why my truck is draining down the batteries. I can charge my batteries over night and put hem in and the truck will run for a few hours but then it dies completely. The alternator seems to be running really hot afterward like it is being over worked. I put in 2 different alternators and 2 new batteries and it didn't fix the issue.
I then put in a new starter relay. Still having the same issue. I believe I have a short because I tested for it but am unable to locate the short. I heard if you over work the bushings in the starter they can ground out on the casing which will cause something similar to this to happen. I work in ND and had to cold start it in - temperatures the morning this all began. I purchased a new starter but don't want to put it in if that is not the issue.
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for some reason my battery light flickers when im driving regular and on the highway. I have had both batteries checked and they were at 50 percent charge and both were good so therefore I assumed it was my alternator. I removed alternator had it check and it passed all test. Everything was checked at o'reilly and autozone
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