Ford Transmission :: 1993 - Manual Hard Shift When Warm?
Oct 4, 2012
I'm trying to diagnose a problem with my dad's 93 F250 7.3 diesel 4x4 with a ZF S5-42 5 speed manual transmission. It seems to not want to shift back into gear once the truck has warmed up, with 1st, 2nd and reverse being the toughest gears to get into. We've done a transmission fluid change with the required dextron/mercon substitute but the problem existed before the change and the change didn't seem to solve the problem any.
This problem didn't exist until I did a couple hundred miles of towing with it, some of which was done in 5th gear (overdrive?), so I'm hoping the 5th gear towing didn't ruin the transmission. From a cold start the transmission has no trouble shifting into any gear as well as with the engine off when either warm or cold, but with the engine idling and the truck at operating temperature it can be difficult to impossible to shift into gear, especially reverse.
I think heat has something to do with the problem because the shifts were worse a when its driven longer and during the tow/driving that was done in the last part of summer. It sat most of the time since then but we took it out today to test some things. Hot or cold the external hydraulic slave had roughly the same range of movement, but the drive line seems to jerk more noticeably like power is applied to it during a shift when its warm.
This all makes me think, even though the clutch hydraulic system is working like I think it should, that the clutch is not fully disengaging when at temp. I'm not a transmission guy so before I start throwing parts/labor at a problem.
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I'm having a little issue with shifting into first. Once in a while it simply will not go in, like you're pushing the shifter against a brick wall. If I turn off the truck and turn it back on, it works absolutely fine. I can shift into 2nd-5th no problem at all times. Is it just the shift linkage, or...? I'm not really sure where to start.
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Long time listener first time poster. My wife has a 2009 Vw jetta 2.5 with a manual transmission that is very hard to shift. It has 80,000 on it and has had the clutch replaced once. She told me that she never had any problems shifting until she let it sit for two weeks while she went to cape cod. I have driven it myself and can confirm that there is an issue. Sometimes it just will not go into gear. No grinding noise at all and very very stiff when moving the stick shift laterally from first to fifth. Not actually shifting from 1-5 just moving the stick across the range it feels like cement. I have already changed the transmission fluid and used the Vw oem oil. I also removed the shift boot and lubed all the moving parts with a high quality grease. Tomorrow I am going to bleed the clutch slave and have a good look at the shift linkage. Is their something I am missing?
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I have a 2010 accent blue model with stick shift. been fine for 50k miles. Lately i have noticed an issue where i am in first gear and then when i push clutch in to go into second, the lever won't budge. it does eventually go in but it just isn't like it used to be. it happens say about 25% of the time. Since at higher rpms it won't do it but normal rpms it will.
Also, i just had a new short block installed, perhaps something is binding? If I sit in the car, stopped, i can shift into and out of all the gears perfectly. Maybe my 1st gear synchros are going?
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I have a 2004 manual transmission Santa Fe. I've maintained it very well since new.
About 6 months ago I noticed it was getting difficult to manually shift gears. It wasn't grinding or anything, just "hard" to get it to go into the various gears while driving. Before, I could shift into any gear with just 2 fingers on the gearshift and it was smooth as silk.
I went in and had the gear oil changed. This was something I didn't even know needed to be changed and the guy said most people never do. They showed me the oil they took out and it looked more like black water than oil and smelled kinda funky. They changed the gear oil out, but still no difference, and in fact it's getting worse.
The best way to describe it is the only way I can really shift gears now is to find that "sweet spot speed" where the gears will change on their own (so to speak). I find it particularly difficult going from 1st to 2nd, such as when starting from a stop light. People almost rear-end me now as it takes me longer to get it into 2nd gear.
Once in gear it runs perfectly, no problems. The clutch seems to be working normally, except perhaps while stopped in 1st gear, it sometime seems to jerk a bit, and I find this most noticeable if I'm stuck in very slow moving heavy traffic with the constant stopping and then moving forward slightly and such.
It is almost impossible to "gear down" into a lower gear unless I'm at the speed where it would normally go into that lower gear on it's own. The best way to describe it is how it is possible to drive a standard transmission car WITHOUT a clutch if you shift at just the right time/speed. But I DO use my clutch, but if I'm not close to "that speed" it's really, really difficult to force it into another gear, and the few times I do try and force it, I'll often get a bit of grinding.
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I went on vacation for a week and left my car at my parents house. I came back and now it has become extremely difficult to shift between gears. It's nearly impossible to get the car into reverse, extremely difficult to get it into first, makes a thud when pulling it out of first, is semi difficult to get into 2nd, but only a mild nuisance to get into 3rd through 6th.
For more information, the car is a 2012 Volkswagen GLI with just shy of 40,000 miles. The car ran just fine before I went on vacation and the car was not moved while I was on vacation. I did notice that a little ticking kind of sound when I had the car in neutral with no clutch. So the throw out bearing was starting to wear, but it was a very slight. But I haven't had any other problems.
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I have just acquired a 93 Camry with manual transmission and no tachometer. However, I have a auto one that I am wrecking with a tachometer which I want to fit to the manual vehicle which I will keep in commission.
Where it is connected to the engine wiring? Is there a sender unit? Or does it sense pulses from the distributor?
The service manual that I have does not describe it.
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I was recently driving my 1993 Volvo 240 wagon over the Bourne Bridge in bumper to bumper traffic (surprise!). Traffic was moving at 3-5 mph as I navigated the rotary and ascended the bridge. Needless to say, I was developing leg cramps as traffic crawled up the steep bridge incline. Once I crested the hill, I shifted to neutral (still 3-5mph to coast down the decline and give my leg a rest. After coasting for a few minutes I attempted to shift into second gear to re-engage the transmission.
I was unable to slip the gear shift stick into any gear! I continued to make sure that I was depressing the clutch all the way to the floor, but still could not muscle the stick into a single gear (by the way, I never smelled that "burning clutch smell"). After about a minute or more of mental disaster planning, I finally coerced the shift into third gear. A minute or so later, I was able to shift into second gear which got me around the accident causing the delay and onto the highway. From that point on, I was able to shift normally for the remainder of the 2 hour trip. What happened and what could I have done to solve the problem? (The car is now at the repair shop where they are equally perplexed).
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is it the clutch or the shifter or something else? I did have to replace the 2 shifter cables about 18 months ago as they broke, but lately, it is having a very hard time going into gear, especially 1st gear when stopped. It's so bad my wife won't drive it any more. We love our 35mpg Saturn and want to keep it running well.
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This is on my 7.3PSD. I've observed that the 1-2 gear shift drops about 1,000 RPMs and takes a good half second or longer to do so when given a lot of accelerator pedal input. And then the 2-3 shift is a very quick and harsh shift.
If I am accelerating gently the 2-3 shift is as unnoticeable as the 1-2 shift is quick. Is the slow 1-2 shift causing the trans to protect itself and affecting the 2-3 shift? And if so, what do I do to resolve all of this? I changed the trans fluid a week ago and there is no change.
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I have a 93 F250 diesel 4X4 with the automatic, the transmission was rebuilt by a reputable shop les than 10000. miles ago, every few months it will act up, it will act like I put it in neutral then it slams back in gear, then it shifts very hard, sometimes it will not shift until i lift the throttle. Sometimes I can shut it off and when i start it again it will be back to normal, other times it will do this for a few days, then work fine for another month or two.
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Could my brake issue be related to my transmission problem? Neither are constant. Brake problem= sometimes the brake pedal feels hard, like there's no power brakes (I drove a car once. ..looong time ago. .. that had no power brakes or steering) but it will kick in after a short distance. Transmission prob= seemingly unrelated, is a problem shifting from 1st to 2nd gear. This has happened maybe a 1/2 dozen times, the first time and mostly when in heavy commute traffic and when going between 1st and 2nd gear because of the slow commute speed, but also at other times when not in lengthy slow commutes. When it doesn't shift, the odometer doesn't work (shows only dashes) and an engine light comes on (the sprocket/gear looking one). Usually the transmission will eventually shift and the light goes off.
I read that the brake problem might be a vacuum hose problem? Something about a booster? Is this dangerous? or is it like having a car w/ no power brakes? Going to have my transmission looked at this week. Read on another site about dropping valve seats on this year car. If there's a major transmission problem, I'm wondering if it's worth fixing? I changed, timing belt, water pump, front and rears brakes, tires. 143,000 miles.
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My 1997 Saturn SL2 with 5 speed manual transmission won't shift into first or second gear. When I shift into the location where first would be the car is in third gear. It shifts into 4th, 5th and reverse just fine, though the shifter is in the wrong position for those gears. I can wiggle the shifter in neutral and get it to move into the position where 5th and reverse are normally found, but it is stiff and makes a clunking noise when I move the shifter over to the far right side.
I have removed the center console and the bushing appears to be intact. Both cables are in their proper positions inside the vehicle and at the engine. One of the cables (the top one in the engine) has some wear and tear on the boot, but does not appear to be binding. Other than the stiffness and the clunking noise, the shifter seems to be working fine too.
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I bought a '93 F150 4x4 this past Sunday. It has the 5.8 and E4OD. Yesterday when I started it up and drove to the tire shop for some wheel balancing, it shifted VERY hard with each shift, so hard that it concerned me. I know very little about transmissions in general, and this one specifically, aside from it being electronically controlled.
This afternoon, I drove it again and it seemed to be shifting more "normally" without shifting anywhere nearly as hard as it did yesterday. What I should check first? I bought a filter kit and will change the filter/fluid (including torque converter) as soon as I'm able.
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I have 1993 F-350, 4X4, four door with a 460 fuelie and a 4EOD. That"s a bunch of 4's! I bought this pickup with 186,000 miles on it in 2005 or so, really just to haul fire wood and go to the dump once every 6 months. I don't know if the the tranny has ever been rebuilt. Nothing else on the pickup has been rebuilt. It now has 196,000 miles on it. In the past the tranny always shifted like a stock 4EOD. Kind of slides into the first three gears then into overdrive pretty solid. I took it out to go to the dump last week and it was just like always until it took it to taco party last night and it started to shift real abrupty. Doesn't matter how fast you go, it hits just as hard if you are on the gas or just casually cruising. It is hard in every gear. My first thought was that it may be low on fluid. When it is hot, idling in park after a drive I don't see oil in the little holes on the dip stick. I see oil on the dip stick but not in the little holes. Am I correct in thinking I should see oil in the holes? Actually I will see oil in the little holes when I first pull it out, then if i wipe it, put it back in, I see no oil in the holes. Engine idling in park of course.
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I have a 2003 Passat 1.8L with a M/T and 70K miles. For the last 6 months or so, I've found it hard to shift into 1st or 2nd gear when the car is in motion, even at slow speeds. When completely stopped, there is no problem shifting into any gear. I even had difficulty shifting into 2nd from 1st. Where to start troubleshooting?
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I have a 93 f250 4x4 with a 5.8 liter with 69 thousand miles.. the problem I'm having Is if I put It in drive it won't shift out of first but if I manually shift it from 1st to 2nd to drive it works but shifts very hard. Sometimes it will shift in drive but It shifts really hard. I don't know what It could be. We just put the transmisson back into the truck due to having to change a broken flywheel. It just don't Seem like it has any power...
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I just rebuilt my E4OD transmission in my 1996 F250 7.3L it has all new clutch packs torque converter and a shift kit. When I first put itback together it would not shift out of second cleaned mlps and shifts threw all the gears now. I took it out on the road to test it and this thing ran great shifted smooth and quick could not askfor any better but when Trans temp gets around 140-150deg it shifts hard and od light flashes. I have ordered a scanner to read the codes but won’t be in till later this week. What I could check in the meantime.
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My 93 Honda Civic (manual T) is starting to be difficult to shift into gear. I mainly notice it when the car is idle and in neutral. I go to put into 1st or reverse and it won't go. I try all gears at that point, and it's the same. When it finally does go, it's a loud thud-like noise. People around look over at me! It doesn't happen every time, but I am noticing it more and more. And it's a bit scary when I have been at an intersection or something and I can't get moving. It has 189k. I have also noticed that the car is loud, too, when I am in reverse up our driveway and the clutch is slightly depressed.
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I have a 2005 Nissan Frontier with a manual transmission (~6500 pound towing capacity). I rented a large wood chipper this weekend. On the ride home from the rental pickup, the transmission started shuddering when shifting. It is most noticeable when shifting into first gear from a standstill, and less noticeable on each successive shift. Once the gear is fully engaged, there is no shudder - it is only when letting out the clutch that there is the shudder. The truck only has 50k miles on it.
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On a manual car, I know it's not the best thing to go from neutral, completely bypass 1st gear, and shift to 2nd gear. As well as 3rd to 5th bypassing 4th. However, is it the same for downshifting into neutral or another gear? Will it hurt the transmission to go from 3rd to neutral (bypassing 1st and 2nd) when coming to a stop? I do know that shifting from 4th to 2nd gear and bypassing 3rd will harm your tranny. I just want to double check if I'm right...
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