Golf IV / Jetta IV :: 2003 GTI VR6 24v - Slight Noise Coming From Shift Boot


Sep 25, 2014

Car specs:

- 2003 VW GTI VR6 24v

- 100,000 miles

- Clutch replaced at about 80,000 miles

A few weeks ago, I noticed a very slight noise coming from my shift boot. The noise wasn't a grinding or clanking noise; it was more of a noise that sounded like keys jingling or coins rattling (the best description I could come up with).

Anyways, it would only occur on acceleration. When the car is in neutral or shifting between gears, there is no noise. It lasts generally for about 3-5 miles, and then goes away. I haven't had any change or problems in shifting.

Not sure if something is loose in my boot, or if the linkage may be off, or if I should maybe change out the gear oil (since the noise goes away after the car is warmed up).

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[URL] .....

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A months or so ago, after turning off my car I noticed a loud buzzing noise coming from the drivers-side lower firewall area. I cranked the car up and the buzzing stopped immediately. The problem began as intermittent but now within 2 minutes of turning my car the buzzing noise always starts, and runs my battery dead! I have taken my car to 2 local shops that have good reputations and they both began guessing and throwing parts at the problem to no avail my last resort is a dealership but it is 100 miles away and I'm not sure if they would do any better. I feel like this is something simple that an expert should have no problem diagnosing.

I have been searching around the internet and never seem to find someone with the exact same problem - until today!

[URL]

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Golf IV / Jetta IV :: 2003 - Slight Growl Bearing Sound At Idle?

Not sure where to even start this but ill try to keep in concise. 03 gli 24v 6 speed. 125500 miles. At about 123500, i start noticing this slightly growly bearing sound at idle, without the clutch pedal pressed. When you press the clutch pedal, it goes away. Waited a bit, and at 125k, i replaced the clutch, flywheel, and throwout bearing, thinking it was a bad throwout bearing. It wasnt that.

Next, after more research, it seemed the 02m 6 speeds have had some issue with input shaft bearings wearing out making similar noises. So, pull the trans back out, and send it to APTuning in PA. Have new input shaft bearings, upper and lower pinion shaft bearings, and diff bearings put in. Even though they said they saw no major wear to be worried about in any of them. And here we are, left with the same noise.

One of the guys at APTuning said they had a case with one car where the thrust bearings wore so bad it made for a similar condition. Where the car would make unpleasant noise without the pedal pressed, and would go away when a load was put on it with the pedal. SO, i guess what im asking is, is there validity to that? What are the chances my otherwise seemingly fine 24v has this issue and end play is so bad that is causing this noise?

The noise gets NOTICEABLY louder when the car is hot. Its almost silent on cold starts. But after 15 miles or so it can be heard almost voice level with the windows down when you're stopped and idling; it really hurts to drive it being a caring owner hearing it. The motor is still in the car with all accessories so i can't check the end play scientifically. But to be fair, if this is plausible, and is the issue, i dont think it'd take precision to tell.

I'm so deep into this, and thought I've ruled out everything yet the noise persists. Really at a loss..

Listen around :30 where I start to cycle the clutch pedal. When I press it, you hear the main shaft "spin down" and the noise go away. When I release the pedal again, you here the clunk and the noise again. Its also been sitting for 3 hours. Good bit louder when hot [URL] .....

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I got it to a parking spot and starting reading about other peoples issues, one i read said they were able to get it to move after pumping the clutch some. After trying that i was able to get it into gear and drive it to my parents. Looked at my brake fluid and its full. Took it for a test drive around the neighborhood and it was shifting fine at first then started getting a little difficult to shift again. I tried taking off in 6th and it stalled. I tried going from 1st around 3k-4k rmps to 6th and it was still driving with very little lugging. My clutch feels and is still stiff, not loose at all. I do have to go all the way to the floor with the clutch before im able to shift

Finally to my questions. Could my clutch be going bad? Could my cables need adjusting? Something I read about a pressure plate maybe?

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But, is there anyway to fix this rattle w/out just taking off the part? i figure its there for a reason and it looks like its held on in 2 places. But they're not nuts they almost look like spot welds or something. 1 on each side. What to do?

Something to get you all in here:

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When I get back from work car goes well and the CEL is off.

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It's a 2000 Golf 1.8t 5 speed manual.

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Here is a video : [URL] .....

Car - 2001 Jetta TDI with 230k miles.

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Last night, I replaced the alternator with a brand new one from idpart with a clutch pulley (the original pulley was plastic). I also replaced the tensioner and serpentine belt with this kit from ECS: [URL] .....

Everything was put back tight and nicely. Turned on the engine: the noise is still there.

For sure there is one pulley on its way out, but with one?

Video here: [URL] .....

Noticeable @ 0:47

It's a 2.0 AVH Jetta.

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