Golf IV / Jetta IV :: Hot Rubber Smell When Under Periods Of Extended Boost


Feb 24, 2016

I have noticed that my car makes a hot rubber smell when under periods of extended boost. I live in CO and there are sections of road where, just to maintain highway speeds, my car will hit and hold 5psi as I motor up a mtn pass or very long/big hill...that could be a few miles with periods where it might just drop to 0 for a minute or two depending on traffic or a spot where things level out for a sec. (Downshifting doesn't really change this, only the rpm range...the hill/load stays constant)

Anyways, I don't notice this any other time. No visible oil leaks. The catch can is emptied. No smoke from engine or tailpipe. So I am fairly certain this is rubber I am smelling.

I am wondering if perhaps it's just the turbo getting hot enough to make the stock boost hose smell? It seems obvious to me that it is directly related to turbo heat. All searches I have done lead me to crayon smells or burnt oil...this is neither. Car runs fantastic otherwise, but this smell just sucks.

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Golf IV / Jetta IV :: Car Loses Boost Throughout The Rev Range

So my 2001 1.8t Golf is having some issues holding boost. I have a Gonzo stage 2 tune, CTS FMIC, Forge 008 Diverter, Silicone inlet and MagnaFlow Exhaust. I've also done the whole Evap, SAI delete and installed a catch can.

Starting in 2nd or 3rd at WOT the car spikes up to 18psi and then progressively loses boost throughout the rev range. Close to redline the boost drops to 5 psi or so. It seems to be dependent on the revs. In fifth gear the car holds 18 psi much longer as the revs don't increase as fast.

There are no CELs. I've done multiple leak tests starting at the air box and plugging the pcv/catch can system as well as at the compressor side of the turbo. None of the tests revealed a leak anywhere in the intake system. However, when I stuck my ear very close to the valve cover I could hear what sounded like a very small air leak coming from inside the valve cover. I took a look at the wastegate actuator and it seemed fine, no play in the rod, no loose bolts and to move it just requires enough force to compress the spring and it returned to its original position.

My thoughts are that it could be a fueling issue or turbo in the process of dying maybe.

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Just noticed today that I have a slight drop in boost. Normal boost is 1.5 bar but today it is running slightly lower boost and does not have the same pull through all the gears.

2001 mk4 1.9 tdi golf

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Golf IV / Jetta IV :: Whistling Noise When Hit Boost

I just recently notice a whistling noise when I hit boost. I'm not sure but it sounds like it is coming from my gauge. I'm not losing boost pressure. I do have a glow shift gauge. The most recent install was the TIP which I clamped on to the turbo but I'm wondering if it isn't on tight enough.

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Golf IV / Jetta IV :: Car Wouldn't Run 10 Psi Of Boost After Stop

I was riding along today everything running fine then I came to a stop sign and when I pulled off my car wouldn't run 10 psi of boost it was only running 5 psi so I when to a buddys checked everything over and all my piping looked fine so I went up the road and everything was fine so when I started going home it did the same thing pulled of shut the car off pulled off and it was fine again.

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Golf IV / Jetta IV :: Chirping Noise Under Boost?

I think my stock DV is going bad, my car makes a weird noise under boost?

1. Only happens when first starting the car after it has been sitting for an hour or a few. (not overnight)

2. Does NOT happen when first start in morning.

3. Goes away after like 5 minutes every time and the normal WHIIISHH sound comes back like it should when I step on the gas.

4. It does not make the sound at idle.

This recording I made was of my car being revved up after it sat for one hour.

[URL] ...

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Was bleeding my brakes and clutch. Using a power bleeder and it seems as though I put a little too much pressure into the system. The Slave cylinder's green rubber boot filled with brake fluid and began leaking a little. Did I blow a seal? Is this normal with pressure like that? I feel like pushing the clutch in would give more pressure than my little hand pump gives...

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Golf IV / Jetta IV :: Surge / Stutter - No Boost Leaks

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I just got done with a complete engine rebuild on my 02 1.8t jetta, had everything hooked back up and went to start it for the first time and it wouldn't. I went back looking for loose connections, nothing. Worked and banged my head for a day or two, I had fuel and spark but couldn't get it to fire. Finally I "choked" the intake to see if it was getting too much air and it fired right up. I unplugged my map sensor giggles and it starts up perfectly. I then hooked everything back up and what do you know it starts up and runs fine, but if I plug the sensor back in it kills the motor after about 10 seconds of running and won't start until I unplug the map again.

Car runs and drives but wont boost over wg pressure but that's probably because sensor itself is unplugged. I just wanna know what could cause it besides the sensor itself being bad. I ordered a new one waiting for it to get here (hoping it fixes the problem).. And I'm talking map (manifold absolute pressure) not maf (mass air flow), just in case people are confused.

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It started right up but immediately was idling funny which I assumed was because of the cold (it's 25 degrees F tonight and has gotten in the negatives in the past few weeks due to snow storms). I shut it down and checked the fluids which were all pretty low especially the oil due to a small leak. So I topped off the all the fluids and started it again and let it idle to full warm.

I decided to take it for a drive around the block and it was still driving pretty rough, no knocking or anything but the engine was "sputtering" and the CEL was on and flashed when I gave it gas. I'm running stock boost so my gauge usually reads around 12psi but is now only going up to 3-5 psi and the vacuum is only at -15 which i think used to idle at -20. I drove it to the gas station and filled it up from a little less than a half tank but it's still running the same and there's a slight burning smell from the exhaust.

I was worried it was my turbo but it was perfectly fine a month ago. I was thinking of throwing some Seafoam or Heat.

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Golf IV / Jetta IV :: Boost Gauge Is Reading Peak Of About 15 - 16 PSI

Okay, here's the car

AWP 1.8t mk4 GTI.

- stock DP

- Forge 007 splitter adjusted 25 clicks

- Swiss cheese stock intake with k&N high flow

- APR stage 1 93 tune.

My boost gauge is currently reading peak of about 15-16 psi. I replaces some vacuum hoses that appeared to be worn, and to no avail. I have no CEL, and no codes thrown at all. This sound like a boost leak.

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Golf IV / Jetta IV :: Loud Screech While In Full Boost

I just replaced my my k03s with another one with only 20k on it. After I did this, I noticed a loud screech sound when in WOT. The screech lasts a little bit after i left off the gas when revving in neutral. I've been doing research on here, and I've read that it could be a boost leak somewhere or even the turbo dying. The shaft play is minimal though.

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Where do I find this data? Surely the ECU monitors boost?

Couldn't find anything while hooked up to the Buddys Passat 1.8 that we did a TB and thermostat on yesterday.

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