Golf IV R32 :: Popcorn Noise At Low Speed - CV Joint Failure?


Mar 13, 2010

Last night while driving home I had noticed a slight popping noise when starting from a stop. It got worse by the time I was 1 mile from home. Sounded like popcorn popping in my passenger wheel well. I can feel it in the steering wheel. Limped home with flashers on. Investigated this morning:

1. Wheel lugs are tight
2. No ball joint movement in/out
3. Wheel liner clearance OK
4. Sway bar, links & bushings OK
5. C/A bushings and bolts OK
6. Strut bolts OK
7. Brakes, rattle clip OK
8. CV Boots OK (hence I question a cv failure)
9. Wheel weights appear OK
10. Upper Strut mounts seem OK
11. DG skid plate and splash guards OK
12. Coilover span nuts tight
13. Subframe bolts & steering rack tight

One thing I didn't do was push down on the hood / upper strut area to confirm shock is okay. I'm running pss9 coilovers, C/A bushings replaced at 50k miles, strut mounts (INA) @ 75k. Car has 94k.

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1996 Mercury Grand Marquis LS, 77K on the clock

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We had it fixed at a Honda dealership. We were on the road and it set us back $1070 and a full day. But there you are. So the problem is fixed, and I asked the dealership people to please inspect the other ball joints.

But...now I'm paranoid every time I drive the car. And I want to check them for myself. I read about the jack the car up and try and shake the tire trick. Is that foolproof? Is there more I can do to make certain that all the remaining bits that are supposed to be holding the wheel on are not, in fact, about to break?

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Anyhow, got the car back, and now i can hear a light clicking or tapping noise, but i can only really hear it when i put the window down, or if im driving by one of those concrete median dividers. Its as if someone is taking the metal tip of a screwdriver amd tapping it against a hollow metal bowl -- it makes a clicking noise, not a clunking or whirring noise...

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I've had my R sitting on KW variant 1 coils for about a month now. When I first installed the coils, I adjusted them WAY too low for my liking (looked flawless but wasnt practical for my driving conditions). On my first couple of drives, I noticed a "popping" sound at very low speeds (like when exiting a parking spot) when turning my steering wheel. It was as though my wheels would turn to a certain point and "pop," it sounds like something popped out of place. If I move my steering wheel back and forth to repeat the popping sound, the sound does NOT repeat (it only happens once in awhile).

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