Golf VI R :: New Clutch - 1st Gear Stuck


Jul 25, 2015

Car: 2012 Mk6 Golf R
Mileage: 43,000 km
Software: UM stage 2 loaded

Related mods:
- diesel geek short shifter
- Emmanuel design, Sachs SRE stage 2 SMf clutch kit
- Tyrol sport deadest rigid collar kit (probably not related)

Background info:
Clutch installed at 40k km.
0-500km stop and go traffic
500-505km punched it bc a 350Z pissed me off*
506-1200km highway and not very aggressive twisters
1200-3000km hwy and city mix

First 0-500km I babied the clutch. No issue
501-505km I punched it a bit hard. Felt great. No issue
506-1200km hwy there, no issue. Closer to the 1200km mark the issue surfaced
1200-3000km was able to repeat the issue and adjusted diesel geek ss and re-bled the clutch in attempt to resolve it

Issue:
- from dead stop, 1st gear gets locked in at 2-4k rpm
- either I rev up beyond 4k, drop below 2k rpm to unlock it
- if I man handle n yank it out of 1st, gears grind
- only happens when the car is fully warmed up and fully running at optimal temperature for at least 10-15 minutes
- diesel geek ss readjustment
- re-bled the clutch (no topping off the clutch lines)

Issue was improved, however, I'm experiencing this locking issue again. Less frequent and less predictable. Attempted to replicate the issue, only happens if it's stop and go traffic-jam speed. Was unable to focus on an rpm range.

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1st time he said the fluid was filthy, and he emptied the system and put in clean fluid. Worked for a little while and then we were back where we started. Second time he replaced a couple parts on the clutch, replaced this fluid, and this time it ran like a dream for a little over a month. Then the problem just returned. Again he says the fluid is filthy, and now we are looking at replacing the master cylinder and again changing the fluid. The theory behind why this is happening is that my mother in law let the car sit for half a year before passing it on to us. She didn't do much driving the 6 months before that either. I've done research, and this doesn't appear to be a common problem by any means on these cars.

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I came home last night and rolled into the driveway. With the car in neutral I took my foot off the clutch and the car stalled. I get in the car this morning to go to work, and it's still happening. I put it in reverse to see if it will drive.....and now it's stuck in reverse.

I can't get it into any other gear or neutral..........even when the car is off. I've unattached the linkage, and the shift knob moves freely.....so I don't think it's that. I found these old threads (one even mine)

[URL] ...
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So I'm lead to believe that the master/slave cylinder is acting up again. Also, how can I get it into neutral so I can at least get it towed and stop blocking my driveway?

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I've done some searching around and from what I've read so far it sounds like it could be a worn or damaged clutch fork, the hydraulic lines, master or slave cylinder, or even a broken clutch plate. What I don't want to do is pull the transmission and clutch, only to find that it was something much easier to fix.

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More details : The clutch doesn't slip in any gear. Stop and go traffic in first gear is really the only time I notice it not disengaging. I can't pull it out of 1st gear when it happens so I have to shut the car off to get it out of first gear. When it's stuck in first gear with the clutch pushed in (on a flat surface) and I let off of the brake the car creeps forward. Not at full speed like if I were to release the clutch pedal all the way but its still semi engaged enough to make the car move.

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Basically the car is stuck in 3rd gear. I can get the shifter to engage into reverse but the car tries to creep forward like I have the e-brake on. It doesn't go into any other gear but 3rd or 4th, but even when the shifter is in the 4th position its still in 3rd gear. Even when the shifter is in the neutral position its in 3rd gear. I limped the car home. I've looked into it a little bit and I'm leaning toward the 3/4 shift fork being broken. I know this won't be a cheap repair.

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All of my other cars had manual transmission so it's not my driving skills and I don't beat on my car either. My last 2002 GTI had 150,000 miles on it when I sold it and 140,000 of those were chipped. Never once did that clutch slip.

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My guess is I need a new clutch master cylinder. I have plenty of fluid in there although its a bit old so I'll be changing that when I change the cylinder. Could it be the slave cylinder? If so is it a bear to change that? (do I need to drop the trans?)

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