Passat (B6) :: Boost Flutter And Sluggishness


Jan 18, 2012

So Im going to post a series of graphs of boost compared to rpms. I also did fueling and wastegate. Im having an issue with alot of boost flutter and sluggishness

Idle lambda is at -1.3
Partial lambda is at 13.5

Graph one showing specified and actual boost compared to rpm

Got rid of the crappy autozone special sunpro boost gauge and installed the newsouth that bill shipped me.

Only getting -10 vac at idle

Spiking and holding around 24-25 psi and then it barely drops at all but it holds at 24psi for a while which is kind of scary....

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I have an 03 GTI 1.8t with the stock K03s turbo and i used to boost to 25 pounds. Had to put a new motor in and now i when i boost above 20 pounds i get turbo flutter and loose boost. I can boost anywhere up to 20 pounds and the turbo doesn't flutter at all.

I had a spring on my waste gate which i have taken off and it changed nothing. I tried a different diverter valve and it didn't change anything. I unplugged the MAF to see if the N75 or the there was a boost leak and extra air wasn't being monitored but still changed nothing. It has nothing to do with my RPM range just when i boost over 20 pounds. I am planning on doing a leak down test to make sure there isnt a boost leak....

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Lately when the car is in higher gears, light load, and RMPs around 1,400 to 1,800, the car starts to flutter and the rmps jump up and down a couple of hundred and you feel the car lurch a bit. It's not harsh. Feels like a miss but you don't feel much engine jump or knock. Under hard acceleration, the RMPs are smooth and no lurching.

When I back off down to 1,400 or 1,500 and accelerate easy, the problem returns. Sometimes I feel it up at 3,000 but not as pronounced. The car is not throwing codes.

All ignition components are fresh in the last year with wires, pugs, etc... I still need to get this car to 250K...

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My car has over 200,000 miles.

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It is not that I have high expectations and am a power freak. I used to own a 2004 RX330 with 150K miles and that car ran better at 150K without any tune up then my GX460 with 60K miles. So, you can imagine my frustrations.

One more thing I noticed, it runs better when I just gas it up. One theory, could be the fuel filter is clogged. When I am suppose to change the fuel filter on the GX460?

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On a long drive, I could see it getting VERY annoying. It really "feels' like braking and not like engine sluggishness, but I"m not 100% sure. I was thinking traction control. I'm going to the shop next week but would be nice to be pre-loaded with some ideas, maybe even some things I could look into myself.

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[URL]...........................................................

My wife hit a deer going 60MPH 3 hours from home. Go back up and pick up the car, it's down on power, I feel it surging on and off boost, hard to drive smooth. Roughly a half hour later I get a CEL. Don't have the code handy, but Boost limit Maximum exceeded. My local VW dealer says its a normal wear and tear item so Allstate will not cover it. The car had the radiator, radiator support, condenser, hood, bumper, grill, passenger fender, timing belt cover and timing belt replaced.

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