Passat (B7) :: Shallow / Thin Door Weather Stripping Causing Excessive Wind Noise


Apr 7, 2012

First off let me say I love my TDi for everything I bought it for...fuel economy, space, ride comfort.

I've noticed the wind noise before but had never taken a drive more than 30 minutes.I just took my first 300 mile road trip and REALLY noticed the EXCESSIVE wind noise.

I traded a 2010 GTI and its weather stripping was more full and produced a much better closed door seal and I never once had problems with wind noise in the 2 years that I owned.

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I have intermittent excessive wind noise from the top of my passenger door. The dealer claims they can't hear it, so I will take matters into my own hands. The driver's door was not aligned correctly when I bought the car but the dealer adjusted it correctly, so I am wondering if the passenger door could just be too far outward. Other than adjusting the door striker inward are there any other adjustments or is there a common issue that could cause the wind noise?

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After applying a piece of weather stripping from the hardware store, about $5 the wind noise is greatly reduced.

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I'm having a real issue with wind noise coming from the A pillar area. I've been to the dealer twice and still have no resolution yet. When I went in today and showed them where the wind noise is coming from the tech. just stood there dumbfounded like he's never came across this problem before. Tried blaming it on wind noise around the mirror. I showed them how when you close the door on a dollar bill there is hardly and force needed to pull the bill out. They adjusted the door striker the first time which didn't work any. There are some major alignment issues with the door and the seal. It's so bad water leaked inside the car during a heavy rain.

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I found a fix for excessive wind noise around the mirror and "A" pillar area. There is a gap between the side window and the mirror housing. This gap must be filled to alleviate the problem. An Audi forum suggested rubber tubing to fill the area. I've found a better solution in using adhesive backed wool felt insulation strips. Grainger Supply company sells the strips in 12" lengths. I used the 1/4"W x 3/8"T x 12"L. piece. You have to do some trimming to get the correct fit but it worked great. Clean the area with alcohol before applying.

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After trial and error, I found it is coming in around that shinny black triangle part in the rear door. There is a gap between the rubber and that plastic shinny triangle part. I used shinny black pinstripe that I got from an auto parts store to cover the gap. I test drove several times at speeds above 65mph and did not hear the noise. Unless you were looking close, you'd never know the pinstripe was there.

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1.) Wind noise : My biggest disappointment is excessive wind noise over 55 mph. I 'm using this car as a taxi and its so loud inside I'm a little embarrassed with customers in the car. It sounds to me that its coming from the passenger window or passenger side near the windshield, but I can not identify its location at all. I've always been the one driving when looking for it though.

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Is this anything I should be concerned about? I'm sure I'm just overly sensitive.

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