Prius (2010-12) :: Brake Failure In Very Cold Weather - Code C1256


Jan 16, 2016

I have a 2006 Pri with 194,000 miles on it that has been dead reliable & owes me nothing really, now developing a serious problem. Only when it is below about 10 deg F I will get total failure of the power braking system on or shortly after startup Has happened on 3 days this winter. ABS light, Brake warning, continuous high pitched beep (very annoying warning the driver of immanent death!

When this happens I get almost no movement on the brake pedal. It's rock hard & acts pretty much like loosing power brakes on any car (ie. you will eventually stop, but not a safe condition). There is no transition to this condition. It's either "everything normal" or total failure. Brake fluid reads half way between min & max and looks clean, no sign of moisture, but has never been flushed.

The last time it happened I was leaving work, couldn't swap cars... so I drove straight to the dealer (white knuckled). Dealer calls the next day saying it's the Brake Actuator needing replacement. I told them I wasn't spending that & to look again for a cheaper problem like Fluid, 12v battery, Relay...
No dice. They confirm it's the actuator.

The code they read is C1256. They "checked resistance at actuator pins & found high resistance at pins 1&2." I'm thinking about just topping up the fluid a bit more, or getting the fluid flushed & changed, or changing the 12v battery (I need to check voltage on next cold morning), or just not driving it at those temps & hoping it doesn't get worse.

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Gradual depression of the accelerator results in a very small, tiny in fact, amount of increasing power to the wheels, not in proportion to the usual smooth and responsive amount of cold starts above freezing temperatures.

Continued depression leads to a point about halfway to the floor when the engine, which of course has been running all along, suddenly surges and the car takes off with a jolt of power. Not smooth, impossible to control well and unacceptable. Many would say this is unsafe.

My 2005 Prius never had, and my wife's 2007 does not have this issue. Could be a cold weather related accelerator defect as with the Camrys, but this is not mechanical sticking as was the case with the Camrys, its an electronics error like a faulty sensor or cold start injector.

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When I got to the first stop light about a mile down the road I heard what sounded like the engine revving up right when I took my foot off the gas pedal. It did this as I coasted to the stop light. It also did it again at the next stop light just up the street. I thought maybe it was the heater blower, but It really sounded and felt like the engine revving. The car did not accelerate or anything, is this part of the warm up or normal? I also have the lower grill blocked but I don't see how that would make any difference.

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"Vehicle with smart key system: The indicator light flashes after the "POWER" switch has been turned OFF to indicate that the system is operating." I have noticed that my immobilizer light will not blink when it has the no start issue. usually when the key is out the light blinks but when it won't blink.... it won't start.

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(I leased a Prius 2010, not plug-in, for 3 years and this never happened even if I parked it for days in even colder weather.)

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The first time the lights came on, I was driving back from class, but after I got back to my house I did some internet research and saw it may be a low oil indicator. Checked the oil, it was almost at the bottom mark on the dipstick, and it had been over 10,000 miles since the last one (oops! we don't normally do that). After reading some stories online, I took it in to get an oil change, and the lights went off for a couple days. Second time the lights came on, I checked the oil level, it was definitely over-filled, so I took it back to Walmart and had them redo the oil so that it was at the right level. I checked the oil level before leaving the parking lot that time and it was at the top mark on the dipstick. Again, all the lights were off for a couple days.

Today, I drove my car for about an hour in the morning (temperature was around upper teens, wind chill below 10) and had no problems. Then, this evening I turn the car on and start driving out of the parking lot when the car beeps at me and flashes all of the warning lights again. I drove back to my house and it is now sitting in the driveway. I am not planning on driving it until I can have a car mechanic friend take a look at it on Tuesday, but he doesn't know anything about the hybrid system/battery.

My wife and I have also noticed that since the weather has been colder, the hybrid battery (shown on the "Energy" screen when driving) seems to be charging and discharging much faster than normal. I haven't seen it at only 1 bar or full of green bars more than a couple times in the 2.5ish years we have owned the car, but in the past two weeks it has happened 5-10 times (estimated). I am not sure if this is due to the weather, or if it could indicate a problem with the (hybrid?) battery. For obvious reasons, this makes us nervous :/

As a side note, I changed the transmission fluid sometime in December, so I was wondering if possibly I didn't put enough fluid back in. I have checked the diagnostic screen and found some codes, but most of them seem to relate to the audio, which doesn't concern me as much as the code that seems to indicate the transmission, which is why I mention the change I did a while back. I just don't know why it wouldn't have shown up until now. I'll attach some pictures I took tonight of the codes and lights.

Also, the battery is a couple years old, but after sitting for a couple hours the battery was reading 12.1 V according to the diagnostic screen, so I don't think that is the issue. We haven't had any trouble getting the car to start, and once it is running it still seems to drive normally with the warning lights on. What these codes mean, and a possible cause for the warning lights?

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