Prius (2010-12) :: Rattling Sound In Drivetrain Audible At 60 To 70 Mph


Oct 31, 2015

I have 70,000 miles and this weird rattling somewhere in front, probably drivetrain, only audible at 60-70 mph, medium load, so no pinging. worse on high speed right turns, like highway entrance, and in this circumstance audible at about 50mph.

I recently did cleaning of intake manifold, EGR pipe, and TB and an oil change and no change. The noise is totally absent in city/suburb style of driving with speeds up to 50mph. what could that be? It's clearly getting worse. could it be connected to the CV clicking noise i have at slow speeds?

I searched some more and there are few threads about noise that sounds like pinging, but doesn't behave like pinging. no resolution except for the standard advice about higher octanes and gas additives:

-Engine ping under load
-Higher octane gas for fuel pinging
-Engine pinging

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Noticed engine rattling/marble sound at low RPM under load a few weeks ago. This is not just when the engine is cold or on startup. Sometimes when hot. It's also not all the time. It's felt/heard over on the pax side. Just wondering where to go (dash/engine mount?). I did download the TSB for rattling but the local dealer has never heard of it even when they asked their tech (?!? How is that possible?). It's a good dealer so that surprises me.

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Now, it does make rasping buzzing sound like a loose fan usually after I start a car in the morning and the heater is kicked in. I don't think it has something to do with fan because if I just run it itself in high speed, you cannot hear it. It is just some bad combination that makes this sound that makes you go crazy.

We are afraid that something big will happen after the warranty is over but as we expected the dealer said they do not hear the sound. The sound comes out in low accelerating and disappears in high accelerating. Now I really regret having bought Hybrid. It looks like the dealershop has no clue where to look at. I think the sound gets worse with the cold weather.

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The kit is working really well to be honest, and I am very pleased with the way it works. One thing I would like to do is to try to stop the audible alarm when the ev mode is not allowed, is there a way of disabling the cannot enter ev mode chime / beep alarm with software, I do own a techstream light.

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