Santa Fe (DM - 2013+) :: A/C Blower Quit Working Randomly - Water Leakage


Aug 19, 2013

On my first trip with the new Santa Fe. After 400 miles today, while just 50 miles from Vegas, the A/C blower quit working. It sounded like it was blowing as normal but almost no air was coming from the vents. Being just 50 miles out I pushed on.

After arriving home (only 98 today luckily) I turned off the car and unloaded. After about 20 minutes, I started the car and the A/C and blower seemed fine. I looked at the ground and about a pint of water (at least it looked and felt like water I did not taste it) seemed to leak after I started it from the center of the car about even with the front door. What happened? Any cause for alarm?

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The funny thing is my Genesis has a recall for the water Leakage through the tail light housing.

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Is the problem in the switch itself?, or in the blower fan resistor?, or in the blower fan motor? From what I've read elsewhere, it seems to be a blower fan Resister problem that is most likely. If that is the case, where exactly should I be looking for it and will I need to remove the dashboard? And what does it look like? I've seen a small black object about 1"x 1.75"x 1.75" and it has an Amperage listing on it and it's next to a Relay that seems to be related to the heater. I'm guessing that thing is not the resister if it's labeled "Amperage", I would think it should have an "Ohms" symbol or word or rating on it if it were the resistor, or is that really "it".

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Ford - Taurus :: 1996 - AC Suddenly Quit / Blower Motor Stopped Working

Well, let me rephrase that, the AC works but blower motor doesn't. When you put your hand up to the vents, they're cold.

Long story short, I ran my AC on MAX on way home from work, driving time of approx. 35 minutes. I got home, showered, and got back into car to go downtown to store. It was then I discovered that the AC wasn't coming on, and it was still on max. I shut it off and turned it back on, but to no avail. I checked all related fuses, or at least what I think is related and checked my "Taurus Bible" the chilton manual. I swapped out a blower motor relay and it didn't work, but i'm not sure that relay was or was not good, it was out of a '96 E-250 at work.

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Is there a relay I don't know of? I know the AC still works because vents are still getting cold, but I can't get air to move. A LONG time ago it did this but "corrected" itself. What is my next step? I'm not sure what to check next and my repair manual is leaving me in a boat with no oars.

More details of car:

1996 Ford Taurus 3.0 V6 Vulcan motor, 8th VIN is UAUTO188,000 miles
White 4 door gray interior 3 car seats
GoodYear Tires inflated to : 33lbs LF34lbs RF36lbs RR35lbs LR

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I opened the dashboard to check the harness at the switch itself, and when I unplugged it, all lights turned on (except the headlights). Is that a failsafe in case the switch goes out while driving?

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One weird thing is that if I set the temperature to 90 degrees then the A/C mode will turn off and blow pure hot air. However, if I go to 89 degrees then the heat will stop and the A/C will turn on again. Turning off the A/C manually does not bring the heat back.

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