Silverado :: 1997 Chevrolet Z71 4x4 Truck Will Not Turn Over


Jan 28, 2013

I have a 1997 Chevrolet Z71 4x4 truck. 350 engine.

This morning I went to start the vehicle and it cranks fine but doesn't turn over. It cranks at a normal speed and then every second or so struggles, and then cranks normally again. About 2 weeks ago I went to start it and the starter didnt engage, it just spun. I released, tried again and it started right up. It did that twice over about two weeks. I figured the starter had gotten too weak, so I replaced.... No change.

The truck has been running quite rough for a little while, and I was doing research to replace the valves and sensors that were recommended (EGR and Idle Air Valves), but the truck seems to have decided that I will do this maintenance now, whatever it is. By running rough, I mean, when it idles, it shakes some. Going down the highway, it runs fine and doesn't miss or anything like that. It is sluggish, but it is a 16 yr old truck with 230000 miles, so it just seemed somewhat normal.

I have checked for spark, and verified that. I can smell fuel when I crank, so I don't think its a fuel problem, although tomorrow I will see if it will fire off starter fluid to verify. I have had the rotor go out before, but it seems when it did that it didn't stagger when I crank.

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Next day towed to dealer who cannot reproduce the failure after starting it many times and a test drive.I'm thinking new battery cables and cleaning the grounds. I have zero faith in this thing now and I need to haul 10 tons in two weeks with it. It was a complete electrical shut down twice in a row- Never made it 30 feet. If it was alternator the battery would have kept the cap light going-battery is fine -6 month old interstate. I need to track down.

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Trying to remedy this problem I've changed the thermostat 4 times (with a 160, 180, and 195), changed the radiator, changed the map sensor (thinking that it might be leaning the fuel out to much), changed both temperature sensors, replaced the water pump 3 times (the 3rd time I ordered a Flowcooler waterpump from Summit), changed the instrument cluster and computer thinking it might be electrical, replaced the catalytic converter (thinking it might be restricted), I even replaced every hose on the motor, I then installed a brand-new GM 5.7L 350 crate engine but it did the same thing.

After installing the new engine I replaced the knock sensor, the O2 sensor, changed the throttle body (with one from another motor i had for my son's '94), replaced the distributor, replaced the injectors, checked and made sure there wasn't and blockage in the center intake, cut the exhaust at the catalytic converter just to make sure there was no restrictions.

I recently tried a manual temp gauge just to see if the motor was actually getting hot, which it is.

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Well I noticed that the starter was dragging so I bought a new OEM, NOT the cheap ones priced at 59.99 . WOW! what a difference,worked like new.

Well 5 days go by and everything seems fine intil driving on freeway about 65 mph my truck seems to have a slight misfire and it did throw a code .

I had the code checked and code was a misfire code. All I did was change spark plugs and clear code. Everything seems fine for about 2 days and the truck starts to feel like it misfired a few times but did not throw a code.

I park my truck over night in my driveway over night,and in the morning I go to start the truck and it just cranks, does not turn over. So I crank over and over again. After a min of cranking ,sounds like starter got jammed ,MADE A clunk noise. I did hear some small back fires in mufflers . So I let it sit for a while and got some starting fluid and sprayed into TB and put everything back together and try again,it just cranks and has small back fires in the mufflers not loud at all.

Now it seems that I may have hurt my new starter . The starter engages and just cranks the engine for 2 seconds and then sounds like the starter motor is not engaged and just spins. I take the starter off to have it tested at local auto parts store . They say starter is in good condition. Pass their test.

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