Ford - Focus :: 2006 Will Not Hold A Start When Cold Outside


Feb 7, 2013

My 2006 focus just turned 100,000 miles. Last few months as it started to get cold outside its had issues with not "holding" a start. It seems to make all the normal sounds but won't continue to run. It is progressively getting worse, ie: more frequent and takes more tries to get it started. Yesterday I tried repeatedly and it wouldn't start until I gave it a LOT of gas-this is the worst its been. Previously it would either eventually start after repeated tries or with a little gas. Even on unseasonably warm days its happening now. Both autozone and tireman say the battery (2yrs old), alternator, and starter check out fine.

After lots of online reading here's what I've tried/paid attention to in hopes of narrowing it down.

-Changed spark plugs
-Fuel injector cleaner
-Spare key
-Don't notice security light flashing when it happens or any other random electrical issues
-No strange idle fluctuations

Once its running its fine and seems to start ok for next couple tries even at cold start. Trying to narrow down from IAC valve, PCV valve, throttle position sensor, wiring, ignition switch, fuel pump, etc. Can computer codes read even without warning lights? I have noticed for quite some time that idle has a slightly rougher sound (nothing obvious) but this seems to comes from muffler end and its been in for standard service and never been mentioned as an issue...? Its never stalled at idle or sounded like it was close to stalling/strictly issue with getting it going. I'm trying to determine if its logical that repeated attempts or giving it gas build up more fuel pressure? Or more logical that lots of gas is pushing open something thats clogged up?

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Here's what I've done so far.

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I spent Saturday driving around doing errands. Late in the day, it wouldn't start up again. This was after about 20 minutes of sitting in a parking lot right after a 10-mile drive. It would turn/crank but not actually turn over. Eventually, I had a tow driver come out, who also gave it a try, and then it made an awful clunking-grinding-crunching sound after a couple seconds of trying to turn. Towed to the local mechanics.

They did some compression tests and tell me that a spark plug is "smashed." They say only a major engine problem could smash a spark plug and recommend just replacing the engine. The alternative would be to take apart the engine to figure out exactly what's wrong, at a labor cost of $800-1,000, but they say there would be a good chance that whatever they find out wouldn't be fixable anyway.

Recent history: oil change about 6 wks ago, no history of oil problems, regular oil changes (at least since I bought it).

Recent problems:

(1) About 2-3 times in the past few months (including Saturday morning the day this happened), my car would sometimes take a bit more turning over to actually start. Those episodes would feel like it was "barely" starting, and then the car would kind of gentle buck for the first 20-30 seconds of driving, then be totally normal and start right up again afterward.

(2) For the past year or so, the speedometer and odometer would intermittently go to zero, usually after a sudden speed or lane change or big cranking of the wheel (e.g., reversing out of a parking spot)...this would last a mile or two then randomly come right back on.

(3) The weekend before my engine wouldn't start, my check-engine light came on while driving on the highway.

This happened to occur during one of those brief zero-speedometer episodes. I took it to the shop, they said it was a sensor issue, and it took nearly $500 to repair.

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(1) any of the above history related to current engine problem? My shop says probably not, but I'm not sure what to believe.

(2) Recommend taking the engine apart at this point to diagnose the problem, or just replace the thing?

(3) If replace, get used or refurbished? (Shop recommends latter b/c they say history with used is totally unknown)

(4) Tow it to a different shop for the second opinion? (5) Or, just give up on the car totally and get a new car? I have minimal knowledge of mechanics.

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